Service manual

Latest Version
Auto Test Start
ALL CLR
1. AI8-UNC Test OK
2.
AI8-IFC2 Test OK
3.
AI8-SLOT Test OK
4.
AI8-IPC3, LED1 Test OK
5.
AI8-IPC1 Test OK
xxxxxxxx
Input the character string for the latest
firmware version. When the version is
checked, this character string and the
version actually written in the firmware
are compared. The value entered here
can be retained in memory.
Pressing this button starts the automat-
ic checks of the checked items.
The check item and the check results
are displayed. Just one item can be
inspected by pressing its button.
Version character string input example
Only items whose checkboxes are
checked are automatically checked.
ALL checks all the items.
CLEAR removes all the checks.
AI8
24
Before starting inspection, refer to version.txt in the same directory as the firmware shown on the previous page and input the
version character string as instructed. (Please refer to page 24, 25)
B. Inspection Method
The inspection configuration is shown in the diagram below.
Install the inspection jig to the AI8 to be inspected as in the figure above. Send the inspection commands from the PC via the AI8 to the
LMY-slot inspection jig and take in at the PC the results returned from the LMY-slot inspection jig. Always switch on the Phantom
switch before starting the inspection. (The pop-up box is displayed on the PM1D inspection PC software when the checks start.)
* Turn on the power supply for AO8 before making the connection between the AO8 on the jig side and the jig for serial
communication. Warning: Do not connect until "" is displayed on the AO8 7-segment display.
* Use the LMY-slot inspection jigs inserted into the LMY-slots. For details, see the LMY-slot inspection jig
specifications.
* Serial communications jigs are boards that convert the serial interface from the PC. For details, see the LMY-slot
inspection jig specifications.
* Set the DIP switches on the ID change jig for AI8 inspection as shown below. For details on the IC change jig, see
the LMY-slot inspection jig specifications.
The AI8 is inspected using PC inspection software. This inspection software is common for AI8/AI8/DSP1D/CS1D. For the basic
operation methods, menu screen specifications, etc., see the CS1D Test Program Specifications.
Below is the menu for AI8 inspection.
Input the latest version of AI8 UNC before starting the inspection. (This is necessary for the version check.) For the character string
to input, refer to version.txt in the same directory as the AI8/AI8 firmware. Details of each check item and the corresponding PC
software are shown on the following pages.
PM1D inspection PC software summary
PC
x 8
SERIAL
68-pin
port connection
change
68-pin
W.CLK I/O
IN
OUT
OUT
IN
SLOT1
UNC
BNC
W.CLK I/O
A
AI8 inspection jig
DSA-1
AI8 AO8
LMY-slot
inspection jig
LMY-slot
inspection jig
Serial
communications jig
LMY-slot
inspection jig
ID
change jig
Oscilloscope
Jitter meter
This connection
is changed.
For jitter measurement, use either according
to the Overall Inspection Specifications.
ID change jig
DIP switch settings
SW 101
12345678
SW 102
12345678
SW 200
12345678
Software used: PM1D inspection PC software in PM1D system software
Version used: PM1D system software component files with the version number listed on the cover sheet.
(Managed with the already drawn CD-R assembly drawing (3JL-XY714A0).)
Method of preparation:
Follow the instructions in the CS1D test program specifications (Drawing No: KES-92654) titled
"Procedure for extracting software groups for production and customer service applications".
Once the files have been extracted, refer to the Readme.txt in the FactoryDiag directory.