Operation Manual

TABLE OF CONTENTS
Final gear oil replacement ........................... 6-9
Air filter cleaning ..........................................6-9
Carburetor adjustment ..............................6-11
Throttle cable free play adjustment ..........6-11
Tires ............................................................. 6-12
Wheels ........................................................6-14
Front brake adjustment .............................6-14
Rear brake adjustment ...............................6-14
Checking the front brake pads and
brake shoes .................................................6-15
Inspecting the brake fluid level .................6-16
Brake fluid replacement .............................6-16
Cable inspection and lubrication ..............6-16
Throttle cable and grip lubrication ...........6-17
Autolube pump adjustment ......................6-17
Brake lever lubrication ............................... 6-17
Center and sidestand lubrication .............. 6-17
Front fork inspection .................................. 6-18
Wheel bearings ..........................................6-18
Steering inspection ....................................6-19
Battery .........................................................6-19
Fuse replacement ....................................... 6-20
Headlight bulb replacement ...................... 6-21
Turn signal and taillight bulb
replacement ................................................ 6-21
License light bulb replacement ................. 6-22
Troubleshooting .........................................6-23
Troubleshooting chart ...............................6-24
SCOOTER CARE AND STORAGE ....................7-1
Care ............................................................... 7-1
Storage ..........................................................7-4
SPECIFICATIONS .............................................. 8-1
CONSUMER INFORMATION ...........................9-1
Identification numbers records ...................9-1
Key identification number ...........................9-1
Vehicle identification number .....................9-1
Engine serial number ................................... 9-2
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4VP-F8199-E1.pm65 2/4/2004, 4:21 PM6