Operation Manual

TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Further safe-riding points ................1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Main switch/steering lock ................3-1
Indicator lights and warning
lights ............................................3-2
Speedometer unit
(CW50/CW50L)............................3-3
Speedometer unit (CW50N) ............3-4
Fuel gauge (CW50/CW50L) ............3-4
Handlebar switches ........................3-5
Front brake lever ............................3-5
Rear brake lever .............................3-6
Fuel and 2-stroke engine oil tank
caps .............................................3-6
Fuel .................................................3-7
Catalytic converter ..........................3-8
2-stroke engine oil ..........................3-8
Kickstarter .......................................3-9
Securing bracket .............................3-9
Seat ................................................3-9
Anti-theft device housing ..............3-10
Adjusting the shock absorber
assembly (CW50L model
only) ...........................................3-10
Luggage hook .............................. 3-11
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Periodic maintenance chart for the
emission control system ............. 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing the cowling
and panels .................................. 6-6
Checking the spark plug ................. 6-7
Final transmission oil ...................... 6-8
Cleaning the air filter element ........ 6-9
Adjusting the carburetor ............... 6-10
Checking the throttle grip free
play ........................................... 6-10
Tires ............................................. 6-10
Cast wheels ................................. 6-13
Checking the front brake lever free
play ........................................... 6-13
Adjusting the rear brake lever free
play ........................................... 6-13
Checking the front brake pads and
rear brake shoes ...................... 6-14
Checking the brake fluid level ...... 6-15
Changing the brake fluid .............. 6-16
Checking and lubricating the
cables ....................................... 6-16
Checking and lubricating the
throttle grip and cable ............... 6-16
Lubricating the front and rear
brake levers .............................. 6-17
Checking and lubricating the
centerstand ............................... 6-17
Checking the front fork ................. 6-18
Checking the steering .................. 6-19
Checking the wheel bearings ....... 6-19
Battery ......................................... 6-19
Replacing the fuse ....................... 6-21
Replacing a headlight bulb .......... 6-22
Replacing the tail/brake light
bulb ........................................... 6-22
Replacing a turn signal light
bulb ........................................... 6-23
Troubleshooting ........................... 6-23
Troubleshooting chart .................. 6-24
U2B6E1E0.book Page 1 Wednesday, November 7, 2012 11:56 AM