Service manual

CHAS
ASSEMBLING AND INSTALLING THE FRONT AND
REAR BRAKE CALIPER
4-31
ASSEMBLING AND INSTALLING THE
FRONT AND REAR BRAKE CALIPER
1. Install:
• Master cylinder kit 
• Push rod 
• Circlip 
• Dust boot 
• Brake hoses 
• Cooper washers 
• Union bolt 
• Reservoir tank 
NOTE:
At this time, teporarily tighten the union bolt
ss
WARNING
Always use a new cooper washer
2. Install:
• Master cylinder 
• Reservoir tank 
• Pin 
• Washer 
• Cotter pin 
• Brake hose guides 
NOTE:
Apply the lithium-soap base grease to the pin.
ss
WARNING
Always use a new cotter pin.
3. Install:
• Piston seal 
• Dust seal 
• Caliper piston 
ss
WARNING
Always use new piston seal and dust seal
Bolt (Master cylinder):
10 Nm (1.0 m•kg, 7.2 ft•lb)
Screw (Reservoir tank):
4 Nm (0.4 m•kg, 2.9 ft•lb)
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7
6
5
1
2
3
4
2
1
6
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