Service manual

CHAS
REMOVAL/INSPECTION
4-49
19. Remove:
• Bearing cover 
• Ball race (Top-Upper) 
• Ball bearing  (22pcs)
INSPECTION
1. Wash the bearing in solvent.
2. Inspect:
• Bearings
• Bearing races 
Pitting/Damage

Replace
• Dust seal
Wear/Damage

Replace

Bearing race replacement steps:
• Remove the bearing races on the head
pipe using a long rod  and the hammer
as shown.
• Remove the bearing race on the steering
stern using the floor chinsel  and the
hammer as shown.
• Install the new dust seal and races.
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NOTE:
• Always replace bearings and races as a set
• Replace the dust seat whenever the stee-
ring head is disassembled.
CAUTION
If the bearing race is fitted not squarly, the
head pipe could be damaged
3. Inspect:
• Handlebar crown 
• Under bracket 
with steering stem
Cracks/Bend/Damage

Replace
2
1
2
1
2