Service manual

CHAS
INSPECTION/INSTALLATION
4-50
4. Inspect:
• Handlebar
Cracks/Bend/Damage

Replace
ss
WARNING
Do not attempt to straighten a bent handle-
bar as this may dangerously weaken the
handlebar.
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Handlebar replacement steps:
• Remove the hadlebar grip and handlebar
switch (Left) and lever holder.
• Install the lever holder and handlebar
switch (Left) to a new handlebar.
• Apply a light coat of an adhesive for rub-
ber on the left handlebar end.
• Install the handlebar grip.
NOTE:
Wipe off any excess adhesive with a clear rag
ss
WARNING
Leave the handlebar intact until the adhesi-
ve becomes dry enough to make the grip
and handlebar stuck securely.
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INSTALLATION
Reverse the “REMOVAL” procedures.
Note the following points
1. Lubricate:
• Bearing races 
• Bearings 
2. Install:
• Ball bearings
NOTE:
Be sure the balls has the same size and the
quantity is correct (22pcs)
Lithium Soap Base Grease
2
1
1