Service manual

ENG
INSPECTION AND REPAIR
5-27
EAS00328
CHECKING THE SHIFT SHAFT
1. Check:
• shift shaft 
• shift pawls 
Bends/damage/wear

Replace.
2. Check:
• stopper lever 
Roller turns roughly

Replace
Bend/damage

Replace
3. Check:
• Return spring (shift shaft) 
• Return spring (Shift pawls) 
• Return spring (Stopper lever) 
Wear/damage

Replace.
EAS00394
CHECKING THE CRANKSHAFT AND
CONNECTING ROD
1. Measure:
• crankshaft runout
Out of specification

Replace the
crankshaft, bearing or both.
NOTE:
Turn the crankshaft slowly.
2. Measure:
• big end side clearance
Out of specification

Replace the big
end bearing, crankshaft pin, or connecting
rod.
Maximum crankshaft runout
0.03 mm (0.0012 in)
5
2
1
4
3
6
Big end side clearance
0.2~0.7mm (0.0079~0.0276in)