Service manual

SPEC
DEFINITION OF UNITS
2-12
CHASSIS
Tightened
Thread torque
Parts to be tightened size Nm m•kg Remarks
Engine stay (Top) and frame M10 30-35 3,0-3,5
Cylinder head stay (Top) and frame M10 30-35 3,0-3,5
Bottom screw (front) engine and frame M10 60-78 6,0-7,8
Bottom screw (front) engine to swingarm M10 30-35 3,0-3,5
Steering nut M25 120-155 12,0-15,5 Steering must turn
smoothly and
without free play
Fuel cock lever M6 5~8 0,5~0,8
Upper bracket and meter holder M6 5~8 0,5~0,8
Rear bolt fuel tank to frame M6 7,5-12 0,75-1,2
Footrest security pins — Completely bend
Front brake holder M10 2~3 0,2~0,3
Front brake pipe M10 23-37 2,3-3,7
Handlebar holder bolts to handlebars M8 5~8 0,5~0,8
Main switch M6 7~12 0,7~1,2 Security allen bolt
(with central pin)
Top holder bolts to suspension tubes M8 12~28 1,2~2,8
Sidestand nut M8 20-32 2,0-3,2
Rear brake lever M8 7,5-12 0,75-1,2
Rear master cylinder to holder M6 7,5-12 0,75-1,2
Brake pipe bolt M10 23-37 2,3-3,7
Security pin rear brake lever to pump — Completely bend
Pivot shaft M15 80-100 8,0-10,0
Swingarm to connecting arm M13 45-70 4,5-7,0
Connecting arm relay arm M13 45-70 4,5-7,0
Relay arm to frame M13 45-70 4,5-7,0
Damper to frame M10 30-35 3,0-3,5
Damper to relay arm M10 30-35 3,0-3,5
Swingarm end bolts — 2~4 0,2-0,4
Driven sprocket M8 32-37 3,2-3,7
Rear wheel axle nut M17 80-100 8,0-10,0 Check that the pin is
bent
Front brake caliper to outer tube M10 31-49 3,1-4,9
Front wheel axle M15 45-70 4,5-7,0
Exhaust to cylinder head M8 15-20 1,5-2,0
Exhaust assy 1 to central exhaust pipe M8 8~12 0,8-1,2
Central exhaust pipe to muffler M8 8~12 0,8-1,2
Muffler and central pipe to frame holder M8 38-42 3,8-4,2
Clutch lever pivot nut M6 5~8 0,5-0,8
Front brake pivot lever nut M6 5~8 0,5-0,8
Front brake lever adjusting nut M6 5~8 0,5-0,8
Security nuts M6 7,5-12 0,75-1,2
Chain puller M6 18-28 1,8-2,8
shift shaft nut M6 8~12 0,8-1,2
Rear footrest holder M8 17-22 1,7-2,2
Bottom bolts inner holder to tube M8 20-25 2,0-2,5