Service manual

CHK
ADJ
INTRODUCTION/PERIODIC MAINTENANCE/
LUBRICATION INTERVALS
3-1
PERIODIC CHECKS AND ADJUSTMENTS
NOTE:
• The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
• From 30000 km, repeat the maintenance intervals starting from 6000 km.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
ODOMETER READING
ANUAL
( x 1.000 km)
CHECK
No ITEM CHECK OR MAINTENANCE JOB 1 6 12 18 24
1 * Fue line Check fuel hoses and vacuum hose for cracks or damage. √√√√√
2 Spark plug • Check condition.
√√
• Clean and regap.
• Replace. √√
3 Air filter element • Clean. √√
• Replace. √√
4 Clutch • Check operation.
√√√√√
• Adjust.
5 * Front brake • Check operation and adjust brake lever
√√√√√√
free play.
• Replace brake shoes. Whenever worn to the limit
6 * Rear brake • Check operation, fluid level and vehicle
√√√√√√
for fluid leakage.
• Replace brake pads. Whenever worn to the limit
7 * Brake hoses • Check for cracks or damage. √√√√√
• Replace. Every 4 years
8 * Wheels • Check runout, spoke tightness and
for damage.
√√√√
• Tighten spokes if necessary.
9 * Tires • Check tread depth and for damage.
• Replace if necessary.
√√√√√
• Check air pressure.
• Correct if necessary.
10 * Wheel • Check bearing for looseness or damage.
√√√√
bearings
11 * Swingarm • Check operation and for excessive play. √√√√
• Lubricate with lithium-soap-based grease. Every 24,000 km
12 Drive chain • Check chain slack.
• Make sure that the rear wheel is properly aligned. Every 500 km and after washing
• Clean and lubricate. the motorcycle or riding in the rain
13 *
Steering
• Check bearing play and steering for roughness. √√√√√
bearings
• Lubricate with lithium-soap-based grease. Every 24,000 km
14 * Chassis • Make sure that all nuts, bolts and screws
√√√√√
fasteners are properly tightened.
15 Sidestand • Check operation.
√√√√√
• Lubricate.
16 * Sidestand • Check operation.
√√√√√√
switch
17 * Front fork • Check operation and for oil leakage. √√√√
18 * Shock absorber • Check operation and shock absorber
√√√√
assembly for oil leakage.
19 * Rear suspension • Check operation. √√√√
relay arm and
• Lubricate with lithium-soap-based grease. √√
connecting arm
pivoting points
20 * Carburetor • Check starter (choke) operation.
√√√√√√
• Adjust engine idling speed.
21 Engine oil • Change. √ When the oil change indicator light comes on
(every 3,000 km)
• Check oil level and vehicle for oil leakage. Every 3,000 km √
22 * Autolube pump • Check operation.
√√√√
• Bleed if necessary.
23 Transmission oil • Check oil level. √√√√√√
• Change. √√
24 * Cooling system • Check coolant level and vehicle for coolant
leakage.
√√√√√
• Change. Every 3 years
25 * Throttle grip • Check operation and free play.
housing and • Adjust the throttle cable free play if necessary.
√√√√√
cable • Lubricate the throttle grip housing and cable.