Service manual

CHAPTER 4
CHASSIS
FRONT WHEEL …………………………………………………………………4-1
REMOVAL ………………………………………………………………………4-2
INSPECTION……………………………………………………………………4-3
INSTALLATION …………………………………………………………………4-5
REAR WHEEL ……………………………………………………………………4-7
REMOVAL ………………………………………………………………………4-8
INSPECTION……………………………………………………………………4-9
INSTALLATION …………………………………………………………………4-9
FRONT AND REAR BRAKE …………………………………………………4-11
BRAKE PAD REPLACEMENT ………………………………………………4-13
CALIPER DISASSEMBLY ……………………………………………………4-18
MASTER CYLINDER DISASSEMBLY………………………………………4-19
INSPECTION AND REPAIR …………………………………………………4-23
ASSEMBLY ……………………………………………………………………4-27
AIR BLEEDING ………………………………………………………………4-35
FRONT FORK ……………………………………………………………………4-37
REMOVAL ……………………………………………………………………4-38
DISASSEMBLY ………………………………………………………………4-38
INSPECTION …………………………………………………………………4-40
ASSEMBLY ……………………………………………………………………4-41
STEERING HEAD AND HANDLEBAR ………………………………………4-45
REMOVAL ……………………………………………………………………4-46
INSPECTION …………………………………………………………………4-49
INSTALLATION ………………………………………………………………4-50
REAR SHOCK ABSORBER AND SWINGARM ……………………………4-55
HANDLING NOTES …………………………………………………………4-57
NOTES ON DISPOSAL ………………………………………………………4-57
REMOVAL ……………………………………………………………………4-57
INSPECTION …………………………………………………………………4-62
SIDE CLEARANCE ADJUSTMENT…………………………………………4-62
INSTALLATION ………………………………………………………………4-64
DRIVE CHAIN AND SPROCKETS ……………………………………………4-66
REMOVAL ……………………………………………………………………4-67
INSPECTION …………………………………………………………………4-68
INSTALLATION ………………………………………………………………4-70
CHAS