NEW DEALER SET-UP MARINE NEW DEALER SET UP TOOL SURVEY SPECIFIC TOOLS TOOL DESCRIPTION APPLICATION 68F-85300-01-00 YB-06052 YB-06265 YB-06440-A YB-06757 YB-06766 YB-06767 YB-06768 YB-06769 YB-06770 YB-06775 YB-06787 YB-06788 YB-06790 YB-06791 YB-06792 YB-06793 YB-06795 YB-34432-D YB-34446 YB-34468-A YB-38831/YB-06771 YB-38832/YB-06772 YB-44241 YB-44478 YB-45544 YU-39991 YDIS Yamaha Diagnostic System . . . . . . . . . . . . . . . . . HPDI/F115/F200/F225 Shift Rod Arm . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS General Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 1&2 Cylinder 2-Stroke Power Head Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Lower Unit Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11 1&2 Cylinder 4-Stroke Power Head Tools . . . . .
G General Tools
GENERAL TOOLS GENERAL TOOLS Part# Description/Use Application YB-06071 Driver Handle (Large) All Engines This heavy-duty handle is used with the appropriate adapters to remove and install seals and bearings. YB-06229 Driver Handle (Small) All Engines This tool is used in many applications with the appropriate adaptors to remove and install seals and bearings.
GENERAL TOOLS Description/Use Application YB-34465 Transom Drill Fixture 40 ~ Up This tool makes drilling of outboard transom mounting holes quick, accurate and easy. Fixture consists of a steel plate with drill bushings positioned in the correct location, centerline location windows and built-in transom height stop. YB-91044 Neway Valve Seat Kit This valve seat reconditioning kit is specifically designed for 4-strokes outboards. Contains the necessary cutters and guides. Photo not shown.
GENERAL TOOLS GENERAL TOOLS Part# Description/Use Application YB37103 Terminal Kit All This kit is specifically designed for marine use with tin-plated connectors and sealed insulators. This kit is invaluable for rigging Yamaha components. A C E F G H I J B D YB-37103-3 YB-37103-4 YB-37103-5 YB-37103-6 YB-37103-8 YB-37103-9 YB-37103-10 YB-37103-11 YB-37103-12 YB-37103-13 YU-05212 Replacement Connectors Bullet Plug Qty.50 Bullet Socket Qty 50 Eye Connector Qty.50 Eye Connector Qty.
1 1& 2 Cylinder 2-sTroke
POWER HEAD & LOWER UNIT TOOLS Part# Description/Use Application YB-06104 Connecting Rod Small End Bearing Installer 9, 9, 15 1&2 CYLINDER 2-STROKE This tool installs the small end needle bearings into the connecting rod. LOWER UNIT TOOLS YB-06014 Bearing Installer Forward Gear Bearing 2, 4, 5 It installs the forward gear bearing and the driveshaft oil seals. It is used with Driver Handle YB-06229. YB-06025 Driveshaft Bearing Installer 2, 4, 5 It installs the driveshaft needle bearing.
LOWER UNIT TOOLS Part# Description/Use Application YB-06016 Bearing Installer-Reverse Gear Bearing 4, 5 It installs the reverse gear ball bearing. Use it with Driver Handle YB-06071. Oil Seal Installer 4, 5 It installs the double oil seals in the reverse gear housing. Use it with Driver Handle YB-06071. YB-06178 Bushing Remover 4, 5 It removes the upper driveshaft bushing. Use it with Slide Hammer YB-06096.
1&2 CYLINDER 2-STROKE LOWER UNIT TOOLS Part# Description/Use Application YB-06234 Bearing Housing Puller 8, 9.9, 15 When used with a universal puller (such as YB-06117), these hooks will properly remove the reverse gear bearing housing and propeller shaft. Includes: YB-06234-1 Hook Assembly, YB-06234-2 Hook Assembly, Heavy Duty Washers (2), and M6 x 1.0 Hex Nuts (2). YB-06081 Needle Bearing Installer and Remover 9.9, 15 It installs and removes the driveshaft needle bearing.
LOWER UNIT TOOLS Part# Description/Use Application YB-06231 Driveshaft Needle Bearing Installer 9.9, 15 It properly installs the driveshaft needle bearing. Use it with Pilot YB-06230 and Driver Handle YB-06229. Oil Seal Installer 9.9, 15 It installs the double oil seals on the driveshaft. Use it with Driver Handle YB-06071. YB-06078 Pinion Nut Wrench 9.9, 15 It removes and installs the pinion nut for driveshaft removal. YB-34232-C Pinion Height Gauge Block 1&2 CYLINDER 2-STROKE YB-06022 9.
1&2 CYLINDER 2-STROKE NOTES 12
1 1& 2 Cylinder 4-sTroke
POWER HEAD TOOLS Part# Description/Use Application YB-06308 Valve Guide Installer F9.9 It installs the valve guides. It sets the proper depth for the valve guide. Use it with Valve Guide Remover YM-01122. 1&2 CYLINDER 4-STROKE YM-01122 Valve Guide Remover/Installer F9.9 It properly removes the valve guides (5.5mm in diameter). Also use it with Valve Guide Installer YB-06308 to install the valve guides. YM-01196 Valve Guide Reamer F9.9 It is sized correctly for the 9.9 4-Stroke (5.
LOWER UNIT TOOLS Part# Description/Use Application YB-01619 Test Propeller F6, F8, F9.9, F15 It correctly loads Yamaha motors for diagnosing engine performance at different RPM’s. It is intended for stationary testing because they do not produce the thrust of a standard propeller. Driveshaft Needle Bearing Installer/Remover F9.9 The attachment is used for the removal and installation of the driveshaft lower needle bearing. Use it with Driver Handle YB-06229.
LOWER UNIT TOOLS Part# Description/Use Application YB-06022 Bearing Housing Oil Sealer Installer F25 1&2 CYLINDER 4-STROKE It is used to install the oil seals in the upper driveshaft bearing housing. To be used with Driver Handle YB-06229. YB-06082 Bearing Housing/Driveshaft Bearing Remover/Installer F25 It is used to remove and install propeller shaft bearing housing inner bearing and driveshaft bearing. To be used with Driver Handle YB-06229.
LOWER UNIT TOOLS Part# Description/Use Application YB-06111 Bearing Housing Bearing/Oil Seal Installer T25 This adaptor is used to install the propeller shaft bearing housing bearing assembly. It also requires the use of the Driver Handle YB-06071. Forward Gear Bearing Installer T25 This adaptor is used to install the forward gear tapered roller bearing. YB-06063 Driveshaft Bearing Installer/Remover T25 This adaptor is used to install or remove the driveshaft lower bearing.
POWER TRIM & TILT/MIDSECTION TOOLS Part# Description/Use YB-06175-2B PTT Cylinder Wrench 1&2 CYLINDER 4-STROKE It is used to remove or install trim and tilt cylinder end caps. 18 Application 3.
3 3 Cylinder 2-sTroke
POWER HEAD TOOLS Part# Description/Use Application YB-06107 Connecting Rod Small End Bearing Installer 30 It installs the small end needle bearings into the connecting rod. YB-06346 Needle Bearing Remover and Installer 30 3 CYLINDER 2-STROKE It is used to remove and install the driveshaft needle bearing. Use it with Driver Handle YB-06229. YB-06349 Crankshaft Seal Installer 30 It is used to install lower crankshaft seal. Use it with Driver Handle YB-06071.
LOWER UNIT TOOLS Part# Description/Use Application YB-01621 Test Propeller 25, 30 It correctly loads Yamaha motors for diagnosing engine performance at different RPM’s. It is intended for stationary testing because they do not produce the thrust of a standard propeller. YB-06021 Oil Seal Installer Reverse Gear Bearing Housing 25, 30 YB-06079-A Driveshaft Holder Pinion Nut Torque Tool 30 It installs onto the driveshaft. Tighten it with Pinion Nut Wrench YB-06078 to the proper specification.
LOWER UNIT TOOLS Part# Description/Use Application YB-06075 Gland Nut Wrench 25, 30 It removes and installs the lower gland nuts. It is designed specifically for Yamaha motors. YB-06167 Bearing Cup Installer 25, 30 3 CYLINDER 2-STROKE It installs the driveshaft bearing cup on 25 and 30 engines. It installs the forward gear bearing on 4, 5, and 8 engines. Use it with Driver Handle YB-06071. YB-06168 Bearing Seal Installer 25, 30 It installs the reverse gear housing oil seals.
LOWER UNIT TOOLS Part# Description/Use Application YB-06400 Reverse Gear Shim Gauge It is used for selecting proper reverse gear shims. 25, 1988 ~ up Pinion Height Gauge Block 25, 30 YB-34232-C YB-39799 YB-06344 Reverse Gear Shim Gauge It is used for selecting the proper reverse gear shims. C30 1993 ~up Shim Gauge 30 3 CYLINDER 2-STROKE It is required to select the proper pinion, forward gear, and reverse gear shims.
LOWER UNIT TOOLS Part# Description/Use Application YB-06348 Driveshaft Seal Installer 30 It is used to install driveshaft seals. Use it with Driver Handle YB-06229. YB-06347 Bearing Inner Guide Plate 30 3 CYLINDER 2-STROKE It is used with YB-06346 to adjust proper driveshaft bearing depth. Use it with Driver Handle YB-06229. YB-06345 Forward Gear Bearing Installer 30 It is used to install forward gear bearing. Also use Driver Handle YB-06229.
LOWER UNIT TOOLS Part# Description/Use Application YB-06111 Needle Bearing Installer 40, 50 It installs the reverse gear housing needle bearing. YB-06112 Bearing Housing Needle Bearing Remover 40, 50 It is required to remove the needle bearing from the reverse gear housing. Reverse and Forward Gear Bearing Installer 40, 50 It installs the reverse gear ball bearing without damaging the bearing. It also installs the forward gear into the forward gear bearing.
LOWER UNIT TOOLS Part# Description/Use Application YB-06269 Water Pump Housing Bearing and Seal Installer 40 ~ 90 It properly installs the water pump seal on 70 and 90 models. It installs the rear bearing housing seal on 40, 50, 70, and 90 models. YB-41446 Bearing Installer 3 CYLINDER 2-STROKE It is used to install forward gear bearing outer cup. Use it with Driver Handle YB-06071.
LOWER UNIT & POWER TRIM & TILT/MIDSECTION TOOLS Part# Description/Use Application YB-06155 Driveshaft Needle Bearing Remover and Installer 70, 75, 80, 85, 90 It removes and installs the driveshaft needle bearing. Use it with YB-34474. YB-06156 Driveshaft Taper Roller Bearing Cup Installer It installs the bearing cup for the driveshaft taper roller bearing. Use it with Driver Handle YB-06071. Gland Nut Wrench 70, 90 It removes and installs the lower gland nut.
3 CYLINDER 2-STROKE NOTES 28
3 3 Cylinder 4-sTroke
POWER HEAD TOOLS Part# Description/Use Application YB-06868 Pulser Coil Test Harness F30, F40 This test harness is used with a DVA meter and Peak Voltage Adaptor YU-39991, to measure Pulser Coil Voltage Output. YM-04019 Valve Spring Compressor F30 ~ F40 3 CYLINDER 4-STROKE It is used with the valve spring compressor with the correct attachment to depress the valve spring retainer so the valve cotters may be removed or installed.
LOWER UNIT TOOLS Part# Description/Use Application YB-01621 Test Propeller F30, F40 It is correctly loads Yamaha motors for diagnosing engine performance at different RPM’s. It is intended for stationary testing because they do not produce the thrust of a standard propeller. YB-06079 Driveshaft Holder F30, F40 It is used to hold the driveshaft to allow for pinion nut removal or installation.
LOWER UNIT & POWER TRIM & TILT/MIDSECTION TOOLS Part# Description/Use Application YB-06063 Driveshaft Needle Bearing Remover/Installer F30, F40 When used with Driver Handle YB-06071, this attachment will remove the lower driveshaft bearing. For installation of the bearing, Driveshaft Bearing Depth Plate YB-34473 is required.
4 4& 6 Cylinder 2-sTroke
POWER HEAD TOOLS Part# Description/Use Application YB-06240 Connecting Rod Small End Bearing Installer V4 1984 ~ 92, V6 1984 ~ 91 It installs the small end needle bearings into the connecting rod. YB-06202 Engine Lifting Hook V4, 2.6L It allows easy lifting of the engine. It properly supports all Yamaha V-4 and V-6 engines and attaches to the crankshaft.
POWER HEAD TOOLS Part# Description/Use Application YB-06870 Lighting Coil Test Lead V4 ~ V6 2.6L, OX66 It is used with a DVA meter to measure the lighting coil output voltage. YB-06283 Throttle Position Sensor Test Lead Use it with a digital voltmeter (such as YU-34899-A) to measure the voltage output for throttle position sensor adjustment. Note: Voltmeter must read output as low as 0.41 volts. YB-06857 2.
POWER HEAD TOOLS Part# Description/Use Application YB-44478 O2 Sensor Wrench OX66, 2.6L HPDI This opened end wrench is specifically designed to remove or tighten the O2 sensor. YB-06766 Fuel Pressure Gauge OX66, HPDI This gauge is used to measure VST fuel pressure. YB-06867 Crank Position Sensor Test Harness 4&6 CYLINDER 2-STROKE It is used with a DVA meter. This harness allows for the measurement of output voltage.
POWER HEAD & LOWER UNIT TOOLS Part# Description/Use Application YB-06887 Lighting Coil, Rectifier/Regulator Test Lead HPDI It is used with a DVA meter for measurement of output voltage. YB-06861 Injector Test Lead It is used with a DVA meter to measure output voltage. photo not shown. YS-01880-A Primary Sheave Holder F115 ~ F225 HPDI It is used to hold the primary high pressure fuel pump pulley for removal or installation of the pulley mounting nut. Engine Lifting Hook 3.
LOWER UNIT TOOLS Part# Description/Use Application YB-06199-A Bearing Cup Installer V4 It installs the forward gear bearing outer race. Use it with Driver Handle YB-06071. YB-06200 Forward Gear Needle Bearing and Tapered Roller Bearing Installer V4 It installs the needle bearing into the forward gear and the roller bearing onto the gear hub. Use it with Driver Handle YB-06071.
LOWER UNIT TOOLS Part# Description/Use Application YB-06213 Needle Bearing Guide Plate V4, V6 It properly installs the driveshaft needle bearing squarely into the housing bore. Use it with Bearing Driver YB-06194 and Driver Handle YB-06071. YB-06376 Needle Bearing Installer Use it with Driver Handle YB-06071 to install the reverse gear bearing into spacer. YB-06377 Space Installer Use it with Driver Handle YB-06071 to properly install reverse gear spacer.
LOWER UNIT TOOLS Part# Description/Use Application YB-06052 Shift Rod Push Arm It shifts the lower unit into forward, neutral or reverse when the lower unit has been removed from the engine. 2.6L, 3.1L, 3.3L Driveshaft Bearing Installer V6 YB-06246 It drives the driveshaft needle bearing into its proper location. Use it with Driver Handle YB-06071. YB-06258 Forward Bearing Race Installer V6 4&6 CYLINDER 2-STROKE It installs the forward gear bearing outer race.
LOWER UNIT TOOLS Part# Description/Use YB-34432-97 Driveshaft Shim Select Adapter It is used to help properly select the correct shims for the pinion gear. YB-42223 Gland Nut Wrench It is designed to properly remove and install the bearing housing gland nut. YB-42224 Pinion Nut Wrench It is designed to properly hold the pinion nut for removal or installation. Propshaft Seal/Bearing Installer It is specifically designed for outer propshaft seal and bearing installation.
LOWER UNIT TOOLS Part# Description/Use Application YB-06337 Needle Bearing Installer Counter Rotation 2.6L It is used to install the forward gear bearing. YB-06338 Shim Gauge It is used to help properly select forward and reverse gear shims. YB-06339 Shim Gauge 4&6 CYLINDER 2-STROKE It is used to help properly select forward and reverse gear shims. YB-06436 Bearing Separator It is designed to help remove the bearing from the forward gear. YB-06437 Bushing Remover/Install Counter Rotation 2.
LOWER UNIT TOOLS Part# Description/Use Application YB-06440 Shim Gauge 3.1L, LZ250 3.3L, (LH) It is used to properly measure the forward gear to determine the accurate shims. YB-06048 Gland Nut Wrench It removes and installs lower gland nuts. It is designed specifically for Yamaha motors. It is manufactured from high strength alloy steel and heat-treated for strength and durability.
LOWER UNIT TOOLS Part# Description/Use Application YB-41707 Reverse Gear Bearing Remover Use it with Universal Puller YB-06117. It is used to remove the reverse gear retainer. Counter Rotation 3.1L, 3.3L Oil Seal Installer 3.3L YB-06168 Use it with Driver Handle YB-06071 to remove propeller shaft bearing housing bearing and seals.
LOWER UNIT & POWER TRIM & TILT/MIDSECTION TOOLS Part# Description/Use Application YB-06578 Gland Nut Wrench Z250, 3.3L It is used to remove the porpeller shaft bearing housing gland nut. YB-06440-A Shim Gauge It is used to properly measure the forward gear to determine the accurate shims. YB-06441-3 Pinion Gear Shim Tool It is used to properly measure the pinion gear shim height.
POWER TRIM & TILT/MIDSECTION TOOLS Part# Description/Use Application YB-06569 Tilt Rod Wrench F200/225 Use it with the PTT Piston Vise Tool YB-06572 to the remove top pin eyelet. Enables end cap servicability. Photo not shown YB-06548 Tilt Wrench, Showa System 3.1L It is specially designed to remove the end caps on the tilt cylinders. YB-06544 PTT Cylinder End Cap 4&6 CYLINDER 2-STROKE It is used to remove or install the PTT cylinder end caps. Photo not shown.
4 4& 6 Cylinder 4-sTroke
POWER HEAD TOOLS Part# Description/Use Application YB-06770 Lighting Coil Test Lead F40-4~ F225 Use it with a DVA meter and Peak Voltage Adapter YB-39991 to measure voltage output. YB-06767 Test Lead, Crank Position Sensor, ECU Output Use it with a DVA meter and Peak Voltage Adapter YB-39991 to measure voltage output. YM-01122 Valve Guide Remover 4&6 CYLINDER 4-STROKE It is specifically designed to remove the valve guide from the cylinder head.
POWER HEAD TOOLS Part# Description/Use Application YB-06562 Crankshaft Holder F/T50 2001 ~ up, F60 It is used to hold or rotate the crankshaft while performing engine work. YB-06554 Valve Spring Compressor Adapter It is used with Valve Compressor YM-01253. This adapter allows for spring retainer compressor to remove or install the valve cotters. YM-04066 Valve Guide Reamer It is required to clean combustion deposits from the internal bore of the valve guide.
POWER HEAD TOOLS Part# Description/Use Application YB-06791 Pulser Coil Test Lead F115 It is used with a DVA meter and the Peak Voltage Adapter YB-39991 to measure voltage output. YM-04064-A Valve Guide Remover/Installer F115 It is specifically designed to remove and install the valve guides from the cylinder head. YB-06790 Lighting Coil Test Lead F115 It is used with a DVA meter and the Peak Voltage Adapter YB-39991 to measure voltage output.
POWER HEAD TOOLS Part# Description/Use Application YB-06793 Throttle Position Sensor Test Lead F115 ~ F225 It is used with a DVA meter to measure and adjust throttle position sensor voltage. NOTE: DVA meter must be able to read 0.40 volts. YB-06861 YB-06810 Injector Test Lead It is used with a DVA meter to measure output voltage. F115 ~ F225 Valve Guide Installer F200/225 It is to be used with the Valve Guide Remover YB-06801. It is used to preset the valve guide depth in cylinder head.
LOWER UNIT TOOLS Part# Description/Use Application YB-01611 Test Propeller F40-4 ~ F60 It correctly loads Yamaha motors for diagnosing engine performance at different RPM’s. It is intended for stationary testing because they do not produce the thrust of a standard propeller. YB-06079 YB-34468-5 Driveshaft Holder It is used to hold the driveshaft while installing or removing the pinion gear nut.
LOWER UNIT TOOLS Part# Description/Use Application YB-41446 Forward Gear Bearing Installer F40-4 ~ F50 Use it with Driver Handle YB-06071 to install the forward gear shims and outer bearing race. YB-06270-A Forward Taper Roller Bearing Installer It is designed for proper installation of the forward gear tapered roller bearing. YB-34473 Driveshaft Needle Bearing Depth Stop Use it with Driver Handle YB-06071 and Drive Shaft Needle Bearing Attachment YB-06063 to properly set the bearing depth.
LOWER UNIT TOOLS Part# Description/Use Application YB-06276 Forward Gear Bearing Installer T50 Use it with Driver Handle YB-06071 to install forward gear shims and outer bearing race. YB-06155 Driveshaft Bearing Installer T50 Use it with Driver Handle YB-06071 and Depth Plate YB-34473 to properly set the lower driveshaft bearing. YB-06156 Driveshaft Outer Race Installer 4&6 CYLINDER 4-STROKE Use it with Driver Handle YB-06071 to install the upper drive shaft shims and outer bearing race.
LOWER UNIT TOOLS Part# Description/Use Application YB-06200 Forward Gear Needle Bearing T60 It is used to properly install the forward gear tapered needle bearing. YB-06244 Driveshaft Seal Installer T60 Use it with Driver Handle YB-06071 to install upper driveshaft seals. YB-06049 Driveshaft Holder It is used to hold the driveshaft while removing or installing the pinion gear nut. YB-34474 Test Propeller It correctly loads Yamaha motors for diagnosing engine performance at different RPM’s.
LOWER UNIT TOOLS Part# Description/Use Application YB-06213 Driveshaft Bearing Depth Plate F115 Use it with Driver Handle YB-06071 and Bearing/Oil Seal Attachment YB-06194 to properly install lower driveshaft bearing. YB-34468-2 Reverse Gear Shim Tool F115 It is used to properly measure the reverse gear for shim height. YB-06199 Forward Gear Outer Race Installer F115 4&6 CYLINDER 4-STROKE Use it with Driver Handle YB-06071 to properly install forward gear shim and outer bearing race.
LOWER UNIT TOOLS Part# Description/Use Application YB-06337 Bearing Housing Bearing Installer LF115 Use it with Driver Handle YB-06071 to install the propeller shaft inner bearing. YB-34468-2 Forward Gear Shim Tool LF115 It is used to determine the correct shims required for the forward gear. YB-06430 Rear Propeller Shaft Bearing Installer LF115 Use it with Driver Handle YB-06071 to properly install the propeller shaft bearing housing tapered roller bearing.
LOWER UNIT & POWER TRIM & TILT/MIDSECTION TOOLS Part# Description/Use Application YB-06195-A Oil Seal Installer FL/115 ~ F225 it installs both oil seals properly into the reverse gear bearing housing. Use it with Driver Handle YB-06071. YB-06196 Driveshaft Needle Bearing Installer and Remover FL/115 ~ F225 It removes and installs the needle bearing from the driveshaft and propshaft bearing housing. Use it with Driver Handle YB-06071.
POWER TRIM & TILT/MIDSECTION TOOLS Part# Description/Use Application YB-06544 PTT Cylinder End Cap F75 ~ F100 It is used to remove or install the PTT cylinder end caps. Photo not shown. YB-06776 PTT Pressure Gauge It is used to measure the PTT system pressure. YB-06548 YB-06572 Tilt Wrench, Showa System F115 F40 ~ F60, F115 PTT Piston Vise Tool F200/225 Use it with Tilt Rod Wrench YB-06569 to remove the top pin eyelet. It enables tilt cylinder end cap servicability.
4&6 CYLINDER 4-STROKE NOTES 60
W WaTerCrafT
WATERCRAFT Part# Description/Use Application YM-04019 Valve Spring Compressor RX-1, RX-1ER, FX140, FX Cruiser, SR230 It is used to remove valve spring retainers. YM-04108 YM-04114 Optional Adapters for YM-04019 Compressor Adapter 20mm Compressor Adapter 19.5mm These are adapters for smaller/larger valve sizes. YM-04111 YM-04116 Valve Guide Driver 4mm Valve Guide Driver 4.5mm They are used to remove intake (4mm) and exhaust (4.5mm) valve guides on 5 valve heads.
WATERCRAFT Part# Description/Use YM-04044 Piston Ring Compressor Range: 61-66mm diameter. Can be used on two or four stroke engines to compress the rings for piston installation. YM-08037 Piston Ring Compressor Range: 54-127mm diameter. Alternate to YM-04044. YB-06139 Flywheel Holder It holds the flywheel securely in place for nut removal. YW-06547 Flywheel Holder Application Universal Universal WR/WJ500 All 760 It bolts to the crankcase and secures the flywheel for bolt removal/installation.
WATERCRAFT Part# Description/Use Application YW-42087 Carburetor Pop-off Pump Universal, All Carburated It is used to determine pop-off pressure of the needle and seat. YU-38407 Oil Temperature Probe YW-45959 Oil Extractor It is used for changing oil on four-stroke watercraft (two gallon capacity, hand-pump action, and no electricity needed). Easy to dispose of old oil. YW-06365 Coupler Wrench WATERCRAFT It is used to remove the coupler from the engine or intermediate shaft.
WATERCRAFT Part# YB-06049 YW-38742 Description/Use Impeller Shaft Holder Coupler Shaft Holder They hold the intermediate shaft for coupler or impeller removal. YB-06079-A Impeller Shaft Holder It holds the drive shaft for impeller removal. YB-06151 Impeller Shaft Holder It holds the drive shaft for impeller removal. YB-06552 Coupler Shaft Holder It holds the intermediate shaft for coupler removal.
WATERCRAFT WATERCRAFT Part# Description/Use Application YW-06777 Peak Volt Test Lead All 1100, All 1200135hp YW-06778 Peak Volt Test Lead All 1100, All 1200135hp YW-06779 Peak Volt Test Lead All 760, All 800 YW-06780 Peak Volt Test Lead All 1200155hp YW-06862 ECM Power Coupler FX140, SR230 It is used to supply power to the ECM for diagnostic testing. When using this tool, the ECM is powered, but the fuel pump is not.
s shop equipmenT
SHOP EQUIPMENT Part# Description/Use Application YB-35956-A Lower Unit Pressure/VacuumTester All The hand pump device provides both pressure and vacuum for leak testing of the lower unit. YB-06117 Universal Puller All Heavy duty puller for removing flywheels, balancers and propeller shaft bearing housings.
SHOP EQUIPMENT Part# Description/Use Application YU-01235 Universal Magnet & Rotor Holder All Used to loosen and tighten flywheel nuts. YB-06334 Bearing Puller Legs Has a wide grip area. Use with Slide Hammer YB-06096. YU-33277-B Panasonic Timing Light This timing light has a bright strobe for outdoor use. YE-62001-B K&L Four Gas Analyzer Used to check emissions output from the engine. Bridge Two Gas Analyzer All Engines 4-Strokes 4-Strokes Used to check emissions output from the engine.
SHOP EQUIPMENT Part# YU-44456 Description/Use Vacuum Mate Carb Sync Gauge Application 4-Strokes A new tool for performing synchronization of carbs and throttle plates. YU-44456-10 Carb Sync Tool 6 Cylinder Adapter F200/225 Used with YU-44456. Vacuum Mate carb sync gauge allows the vacuum points of all 6 cylinders to be hooked up. Also requires 2 point taps YU-44456-6.
SHOP EQUIPMENT Part# Description/Use Application YU-34481 Magnetic Flex Stand All Used to accomadate backlash measurements and runout. YU-05000-B Snap Ring Pliers All This set is used for internal and external snap rings with an effective range of 10-50mm. Time-Sert Thread Repair All Time-serts are a solid bushing insert. This guarantees easy installation and allows for full load use of a tapped hole, ensuring protection against stress and vibration.
SHOP EQUIPMENT Part# Description/Use Application YU-A0490 Alden Drill Out Power Extractor Set: 3/4/5/6/8/10/12mm All Tough enough to extract grade 8 and 10.9 class stainless steel bolts, Alden drill-outs feature a “self-centering” tip to eliminate wandering, even on rough surfaces. Drill-out’s exclusive two piece design makes removing broken bolts a fast and simple one step procedure.
SHOP EQUIPMENT Part# Description/Use Application YU-A9268 Bearing Race & Seal Driver All Six discs fit most bearing sizes. To install (drive) seals, turn discs over. It eliminates damage to bearing races. The seven piece kit includes a driver handle and the following disc sizes: 40, 45, 50, 59, 63, and 65mm. YU-A5399 YU-A9410 Oil Seal Puller with two tips Oil Seal Puller with adjustable stem All Universal seal pullers aid the removal in certain applications.
SHOP EQUIPMENT Part# Description/Use Application YU-33223 Compression Gauge 2-Stroke Includes 12” hose, spark plug hole adapter pressure gauge and air release quick coupler. It works on all Yamaha 2-stroke outboard motors. YU-33261-B Coil Tester All Features adjustable spark gap. Allows bench testing of all Yamaha ignition coils.
SHOP EQUIPMENT Part# Description/Use Application YU-08036-C #321 Digital Engine Test Tachometer All Includes inductive 10’ inductive clip and hanger handle. SIZE: Approximately 3.375” wide x 4.625” high x 1.250” deep POWER: (4) AAA 1.5 batteries.
SHOP EQUIPMENT Part# Description/Use Application YE-23000 Sand Blast Cabinet All Side door opening. Thick 18 gauge steel wall construction with steel legs. Cabinet is 37” wide x 25” diameter x 59” height. 24”diameter x 24” height working area. Window measures 7” x 18”. Uses 110V power. Trigger gun assembly, 14CFM @ 90-100psi. Dust collector-DC1500. Made in USA. Shipping weight 175 lbs. Note: Foot pedal sold as an option.
SHOP EQUIPMENT Part# Description/Use Application YE-23405 Steel “V” Block Set All For precision measuring and straightening operations. Made from cold rolled steel. (not cast) V blocks measure approx. 1-1/4” x 1-3/4” x 5”. Sold in pairs YU-22888 YU-25031 2 Jaw Puller 3 Jaw Puller All Universal bearing and pulley pullers. YU-25287 Long 2 Jaw Puller VALVE GUIDE FLEX-HONES (320 GRIT) All All Flexable hones for use to clean out valve guides.
SHOP EQUIPMENT Part# Description/Use Application YE-23011 YE-23012 YE-23013 4” Nozzle Blowgun 20” Nozzle Blowgun 3 pc. Rubber Tip Kit All Use with shop air supply. YU-35759-A Neway PU1800 Power Unit The PU1800 Power Unit rolls along a bench-mounted track to quickly position over the valve seat. No time is lost leveling or locking down the head. The power unit’s double universal joint transmission easily adjusts to any cylinder head shape.
SHOP EQUIPMENT Part# Description/Use Application YM-A8998 Valve Lapping Tool 4-Strokes The Valve Lapping Tool is the ultimate vacuum stick for insuring perfect surfaces on valves and valve seats. Interchangeable cups make the unit suitable for use with virtually any size valve. The set includes vacuum stick and 3/4” and 1/4” diameter rubber cups. YU-A9374 YU-A9375 Neway Cutting Fluid One Pint Spray Bottle Neway Cutting Fluid One Gallon Bottle 4-Strokes Must be used when reconditioning valve seats.
SHOP EQUIPMENT Part# Description/Use Application YE-43937 Optimate III Battery Charger All The battery charger automatically tests flat batteries for sulfated condition and, if necessary, applies a special high voltage (max 22 volts) recovery action. It features a five stage charging program with constant current, recharges batteries discharged to as low as +/-2v even after a year of neglect, and an interactive charging program reverts to bulk charge stage.
SHOP EQUIPMENT Part# Description/Use Application YU-45826 Optimate PRO 8 All Dealers can recover, charge and test up to eight batteries simultaneously with the Optimate PRO 8. The unit is intended for all types of 12 Volt batteries, including lead-acid, sealed and gel cell batteries. Battery status monitors are included at all eight stations, with a special automatic recovery mode for batteries as deeply-discharged as two volts.
SHOP EQUIPMENT Part# Description/Use Application YU-A1093 T-Handle Socket Kit All Includes: 8/10/12/13/14/17 and 19mm. T-Handle features include chrome vanadium tool steel deep six point sockets with a carbon steel T-style handle. It is finished in nickelpewter. The deep sockets allow for nuts to be driven over long threaded bolts. Individual Note: Individual T-Handle sizes available, sold each.
SHOP EQUIPMENT Part# Description/Use Application YU-A0567 Metric Ball Hex Key Set All Nine sizes: 1.5, 2, 2.5, 3, 4, 5, 6, 8, and 10mm with plastic holder. Keys are designed with a ball profile on the long arm. This feature provides 360˚ of rotation at up to a 30˚ angle. YU-A0568 Torx Key Set All This eight piece set consists of: T9/T10/T15/T20/T25/T27/T30 & T40, high quality, black coated “L” wrenches with torx on both ends.
SHOP EQUIPMENT Part# Description/Use Application YE-A8535 25’ Automatic Hose Reel All Hose withdraws freely from reel and retrieves quickly and positively. Ratchet holds hose at any desired length until released. Easily installed on ceiling, wall or floor in any central position. YE-A8348 Portable Sand Blast Cabinet All Thick wall plastic construction. Cabinet is 30”wide x 20” diameter x 26” height. Window measures 24” x 14”. Uses 110V power. Trigger gun assembly, 5CFM @ 80-90psi.
SHOP EQUIPMENT Part# Description/Use Application YE-A9149 Ultra Sonic Cleaning Solution All One quart container. Makes 10-16 gallons of environmentally safe, biodegradable, multi-purpose cleaning solution. YE-A9194 Ultra Sonic Cleaning Solution One gallon container. Makes 41 gallons of environmentally safe, biodegradable, multi-purpose cleaning solution. YE-A9816 Manual Bearing Packer All Packs 50 to 60 bearings without refilling. Use it on all cage-type roller or ball bearings up to 2” bore.
SHOP EQUIPMENT Part# Description/Use Application YE-A8362 Drum Funnel, Yellow (top of photo) All Eliminate overspills while pouring. Large surface area permits drainage of multiple containers simultaneously. Highly durable, it will resist rust, dents and other chemicals and give many years of troublefree service. Fits all types of 55 gallon drums.
SHOP EQUIPMENT Part# Description/Use Application All CYLINDER FLEX-HONE For fast and efficient deglazing and final finish honing of cylinder walls. Globules of silicone carbide laminated to the ends of high density bristles provide a consistent cross-hatch pattern for oil retention and instant ring seating. Available in the following grit and sizes: 180 GRIT SIZE (Recommend for chrome rings) YU-A9131 36 ~ 38mm I.D YU-A9132 39 ~ 45mm I.D YU-A9133 46 ~ 51mm I.D YU-A9136 52 ~ 57mm I.
INDEX YB-01426 . . . . . . . . . . 66 YB-01611. . . . . . . . . . . 24, 52 YB-01619 . . . . . . . . . . 10, 15 YB-01620 . . . . . . . . . . 26 YB-01621 . . . . . . . . . . 21, 31 YB-01624 . . . . . . . . . . 37, 55 YB-01626 . . . . . . . . . . 40 YB-01631 . . . . . . . . . . 37, 57 YB-04019 . . . . . . . . . . 30 YB-04115. . . . . . . . . . . 66 YB-06014 . . . . . . . . . . 8 YB-06015 . . . . . . . . . . 9 YB-06016 . . . . . . . . . . 9, 37 YB-06021 . . . . . . . . . . 9, 21 YB-06022 . . . . . . . . . .
INDEX YE-23003 . . . . . . . . . . 76, 84 YE-23004 . . . . . . . . . . 76, 84 YE-23005 . . . . . . . . . . 76, 84 YE-23006 . . . . . . . . . . 76, 84 YE-23007 . . . . . . . . . . 76, 84 YE-23008 . . . . . . . . . . 76, 84 YE-23009 . . . . . . . . . . 76, 84 YE-23010 . . . . . . . . . . 76, 84 YE-23011. . . . . . . . . . . 78 YE-23012 . . . . . . . . . . 78 YE-23013 . . . . . . . . . . 78 YE-23050 . . . . . . . . . . 76 YE-23051 . . . . . . . . . . 76 YE-23100 . . . . . . . . . . 76 YE-23400 . . . . . . . .
POLICIES & PROCEDURES HOW TO ORDER: We offer three convenient ways to order: toll-free phone, fax, or regular mail. • Toll-Free Phone: • Fax: • Mail: 1-800-708-3184 1-408-727-4305 K&L O.E. Division Yamaha Tool and Equipment Program Attn: Customer Service 1040 Richard Ave. Santa Clara, CA 95050 DEALER NUMBER: This program is only available to authorized Yamaha dealers. Please include your Yamaha Dealer Number on all correspondence. TAXES: State and/or local taxes will be added if applicable.
POLICIES & PROCEDURES To obtain a Return Authorization Number, call 1-800-708-3184 to talk with a Customer Service Representative. After receiving a Return Authorization Number, carefully pack and ship the product(s) prepaid to: K&L O.E. Division Yamaha Tool and Equipment Program Attn: Returns Dept. 1040 Richard Ave. Santa Clara, CA 95050 WARRANTY RETURNS POLICY: K&L will process all manufacturer warranty claims for the dealer.
ORDER FORM Yamaha Dealer Order Form Dealer No. (Fax or Mail this form to K&L Supply) Date Time Purchase Order No. Red Label Ground Blue Label Other Orange SOLD TO: SHIP TO: Telephone No.________________________________________ Telephone No.
