Service manual

69J1D11
6-56
1
2
3
4
5
6
7
8
9
9. Turn the shift rod into the reverse posi-
tion
c
with the shift rod push arm.
10. Turn the drive shaft clockwise until the
dog clutch
7
is fully engaged.
11. Turn the shift rod to the neutral position
d
with the shift rod push arm.
12. Turn the drive shaft counterclockwise
approximately 30°.
13. Turn the shift rod to the reverse position
c
with the shift rod push arm.
14. Slowly turn the drive shaft clockwise and
counterclockwise and measure the back-
lash when the drive shaft stops in each
direction.
NOTE:
When measuring the reverse gear backlash,
turn the shift rod push arm towards the
reverse position
c
with force.
15. Add or remove shim(s) if out of specifica-
tion.
M: Measurement
16. Remove the special service tools, and
then install the water pump assembly.
Reverse gear backlash:
0.701.03 mm (0.0280.041 in)
Reverse gear
backlash
Shim thickness
Less than
0.70 mm (0.028 in)
To be decreased by
(0.87 M)
×
0.71
More than
1.03 mm (0.041 in)
To be increased by
(M 0.87)
×
0.71
Available shim thicknesses:
0.10, 0.12, 0.15, 0.18, 0.30, 0.40, and
0.50 mm
Backlash (counter rotation model)