Service manual

Index
i-3
60C5D11
G.
General .....................................................3-18
General specifications.................................2-1
General torques ........................................2-17
Good working practices ..............................1-4
H.
Hose routing................................................4-2
How to use this manual...............................1-1
I.
Identification................................................1-4
Ignition and ignition control system...........8-10
Installing the clamp brackets.....................7-18
Installing the cylinder head .......................5-41
Installing the drive shaft .................. 6-19
,
6-46
Installing the hose clamps...........................4-7
Installing the lower unit ................... 6-22
,
6-48
Installing the power trim and tilt motor ......7-39
Installing the power trim and tilt unit..........7-18
Installing the power unit ............................5-60
Installing the propeller shaft
housing ......................................... 6-20
,
6-46
Installing the reservoir...............................7-40
Installing the sprockets and timing belt .....5-27
Installing the steering arm.........................7-16
Installing the tilt cylinder............................7-38
Installing the tilt ram ..................................7-40
Installing the trim rams..............................7-38
Installing the upper case ...........................7-17
Installing the valves...................................5-40
Installing the water pump and
shift rod ......................................... 6-20
,
6-47
Intake manifold and high-pressure
fuel line......................................................4-9
Intake silencer, fuel filter, and
fuel pump ..................................................4-3
Intake system............................................1-11
Introduction .................................................9-2
L.
Lower unit ......................................... 2-6
,
3-16
Lower unit (counter rotation model) ..........6-30
Lower unit (regular rotation model) .............6-4
Lubrication ................................................3-20
Lubrication system ....................................1-26
M.
Maintenance interval chart..........................3-2
Maintenance specifications.........................2-3
Manual format .............................................1-1
Measuring the forward and
reverse gear backlash ...................6-28
,
6-54
Measuring the fuel pressure
(high-pressure fuel line)............................ 3-5
Measuring the lower resistance.................. 8-2
Measuring the peak voltage ....................... 8-2
N.
Newly developed V6 4-stroke engine ......... 1-6
Not installed.............................................. 7-41
P.
Parts, lubricants, and sealants ................... 1-3
Port view..................................................... 8-4
Power trim and tilt electrical system ......... 7-43
Power trim and tilt unit .....................3-15
,
7-21
Power unit............................ 2-3
,
3-5
,
5-3
,
9-5
Predelivery checks ................................... 1-28
Propeller selection .................................... 1-27
Propeller shaft housing
(counter rotation model) ......................... 6-35
Propeller shaft housing
(regular rotation model) ............................ 6-9
Propeller size............................................ 1-27
PTT (Power trim and tilt) unit...........1-17
,
1-21
R.
Reducing the fuel pressure......................... 4-7
Refacing the valve seat ............................ 5-36
Removing the clamp brackets .................. 7-18
Removing the cylinder head ..................... 5-33
Removing the drive shaft.................6-17
,
6-43
Removing the hose clamps ........................ 4-7
Removing the lower unit ....................6-7
,
6-33
Removing the oil filter ............................... 5-25
Removing the power trim and tilt unit ....... 7-17
Removing the power unit.......................... 5-23
Removing the pressure regulator ............. 4-15
Removing the propeller shaft
housing assembly..........................6-11
,
6-37
Removing the starter motor pinion ........... 8-23
Removing the steering arm ...................... 7-15
Removing the timing belt and sprockets... 5-25
Removing the water pump and
shift rod............................................6-7
,
6-33
Replacing the oil filter ................................. 3-7
Replacing the timing belt ...................3-8
,
5-21
Replacing the valve guides....................... 5-35