Service manual

69J1D11
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Cylinder block ..............................................................................................5-43
Disassembling the cylinder block ............................................................5-47
Checking the piston diameter ..................................................................5-47
Checking the cylinder bore ......................................................................5-48
Checking the piston clearance ................................................................5-48
Checking the piston rings ........................................................................5-48
Checking the piston ring grooves ............................................................5-49
Checking the piston ring side clearance..................................................5-49
Checking the piston pin boss bore ..........................................................5-49
Checking the piston pin ...........................................................................5-50
Checking the connecting rod small end inside diameter .........................5-50
Checking the connecting rod big end side clearance ..............................5-50
Checking the crankshaft ..........................................................................5-50
Checking the crankpin oil clearance........................................................5-51
Selecting the connecting rod bearing ......................................................5-52
Checking the crankshaft main journal oil clearance ................................5-53
Selecting the crankshaft main bearing ....................................................5-54
Disassembling the oil pump.....................................................................5-55
Checking the oil pump .............................................................................5-55
Assembling the oil pump .........................................................................5-55
Assembling the piston and cylinder block................................................5-56
Checking the thermostat..........................................................................5-60
Installing the power unit...........................................................................5-60