6BG-9-39-1E0.book 1 ページ ２０１３年４月２９日 月曜日 午前９時４１分 F30 F40 OWNER’S MANUAL Read this manual carefully before operating this outboard motor.
6BG-9-39-1E0.book 1 ページ ２０１３年４月２９日 月曜日 午前９時４１分 EMU25063 Les gaz d’échappement du moteur de ce produit contiennent des substances chimiques connues dans l’État de Californie pour provoquer le cancer, des anomalies congénitales et des troubles de la reproduction. ZMU07696 Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.
6BG-9-39-1E0.book 1 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Important manual information EMU44140 To the owner Thank you for selecting a Yamaha outboard motor. This Owner’s Manual contains information needed for proper operation, maintenance and care. A thorough understanding of these simple instructions will help you obtain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer.
6BG-9-39-1E0.book 1 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Table of contents Safety information............................. 1 Outboard motor safety ..................... 1 Propeller............................................ 1 Rotating parts.................................... 1 Hot parts ........................................... 1 Electric shock .................................... 1 Power trim and tilt ............................. 1 Engine shut-off cord (lanyard)........... 1 Gasoline ........................
6BG-9-39-1E0.book 2 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Table of contents Tilt lock mechanism ........................ 30 Tilt support knob ............................. 30 Cowling lock lever(s) (turn type)...... 31 Flushing device ............................... 31 Fuel filter/Water separator .............. 31 Alert indicator ................................. 32 Instruments and indicators ............ 33 Indicators ....................................... 33 Low oil pressure-alert indicator .......
BG-9-39-1E0.book 3 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Table of contents Tilting up and down ........................ 65 Procedure for tilting up (hydro tilt models) ......................................... 66 Procedure for tilting up (power trim and tilt models) ............................. 66 Procedure for tilting down (hydro tilt models) .................................... 67 Procedure for tilting down (power trim and tilt models) ...................... 68 Shallow water ................................
6BG-9-39-1E0.book 1 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Safety information EMU33622 Outboard motor safety Observe these precautions at all times. EMU36501 Propeller People can be injured or killed if they come in contact with the propeller. The propeller can keep moving even when the motor is in neutral, and sharp edges of the propeller can cut even when stationary. Stop the engine when a person is in the water near you. Keep people out of reach of the propeller, even when the engine is off.
6BG-9-39-1E0.book 2 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Safety information EMU33820 Gasoline exposure and spills Take care not to spill gasoline. If gasoline spills, wipe it up immediately with dry rags. Dispose of rags properly. If any gasoline spills onto your skin, immediately wash with soap and water. Change clothing if gasoline spills on it. If you swallow gasoline, inhale a lot of gasoline vapor, or get gasoline in your eyes, get immediate medical attention. Never siphon fuel by mouth.
6BG-9-39-1E0.book 3 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Safety information EMU33772 EMU44160 Avoid collisions Accident reporting Scan constantly for people, objects, and other boats. Be alert for conditions that limit your visibility or block your vision of others. Boat operators are required by law to file a Boating Accident Report with their boating law enforcement agency if their boat is involved in any of the following accidents: 1. There is loss of life or probable loss of life. 2.
6BG-9-39-1E0.book 4 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Safety information go to boatus.org. For Canada All operators of pleasure craft must illustrate competency by means of a Pleasure Craft Operators Card with the exception of Personal Water Craft used for rental purposes which require a rental checklist be completed. Pleasure Craft Operators Cards can be obtained following the completion of a competency course, with an on-line option. Details can be found on Transport Canada’s website. www.tc.gc.
6BG-9-39-1E0.book 5 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Safety information Suite 8 Bolton, ON L7E 1H1 http://www.nmma.org/ EMU33691 Basic boating rules (Rules of the road) Just as there are rules that apply when you are driving on streets and highways, there are waterway rules that apply when you are driving your boat. These rules are used internationally. (For U.S.A.: and are also enforced by the United States Coast Guard and local agencies.
6BG-9-39-1E0.book 6 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Safety information Meeting If you are meeting another power vessel head on, and are close enough to run the risk of collision, neither of you has the right-ofway Both of you should alter course to avoid an accident. You should keep the other vessel on your port (left) side. This rule doesn’t apply if both of you will clear one another if you continue on your set course and speed. Overtaking If you are passing another vessel, you are the “Give-Way” vessel.
6BG-9-39-1E0.book 7 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Safety information trawls are considered to be “fishing vessels” under the International Rules. Vessels with trolling lines are not considered fishing vessels. Fishing vessels have the right-of-way regardless of position. Fishing vessels cannot, however, impede the passage of other vessels in narrow channels. Sailing vessel right-of-way Sailing vessels should normally be given the right-of-way. The exceptions to this are: 1.
6BG-9-39-1E0.
6BG-9-39-1E0.book 9 ページ ２０１３年４月２９日 月曜日 午前９時４１分 General information EMU25171 Identification numbers record reference in case you need a new key. EMU25184 Outboard motor serial number The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is stolen. 1. Key number 1 ZMU06390 1.
6BG-9-39-1E0.book 10 ページ ２０１３年４月２９日 月曜日 午前９時４１分 General information EMU33523 Read manuals and labels Before operating or working on this outboard motor: Read this manual. Read any manuals supplied with the boat. Read all labels on the outboard motor and the boat. If you need any additional information, contact your Yamaha dealer. EMU33832 Warning labels If these labels are damaged or missing, contact your Yamaha dealer for replacements.
6BG-9-39-1E0.book 11 ページ ２０１３年４月２９日 月曜日 午前９時４１分 General information 2 1 3 ZMU05740 EMU33912 Contents of labels The above warning labels mean as follows. 1 EWM01691 WARNING Emergency starting does not have startin-gear protection. Ensure shift control is in neutral before starting engine. 2 EWM01681 WARNING 3 EWM01671 WARNING Read Owner’s Manuals and labels. Wear an approved personal flotation device (PFD).
6BG-9-39-1E0.book 12 ページ ２０１３年４月２９日 月曜日 午前９時４１分 General information EMU35132 Symbols The following symbols mean as follows.
6BG-9-39-1E0.book 13 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Specifications and requirements EMU34521 Specifications TIP: “(AL)” stated in the specification data below represents the numerical value for the aluminum propeller installed. Likewise, “(SUS)” represents the value for stainless steel propeller installed and “(PL)” for plastic propeller installed. EMU2821S Dimension and weight: Overall length: F30A 698 mm (27.5 in) F30EHA 1362 mm (53.6 in) F40A 698 mm (27.5 in) F40EHA 1362 mm (53.
6BG-9-39-1E0.book 14 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Specifications and requirements Propeller mark: G Fuel and oil: Recommended fuel: Regular unleaded gasoline Min. pump octane number (PON): 86 Fuel tank capacity: 25 L (6.60 US gal, 5.50 Imp.gal) Recommended engine oil: YAMALUBE 4M FC-W or 4-stroke outboard motor oil Recommended engine oil grade 1: SAE 10W-30/10W-40/5W-30 API SE/SF/SG/SH/SJ/SL Engine oil quantity (without oil filter replacement): 1.5 L (1.59 US qt, 1.32 Imp.
6BG-9-39-1E0.book 15 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Specifications and requirements your Yamaha dealer. The remote control unit must be equipped with a start-in-gear protection device(s). This device prevents the engine from starting unless it is in neutral. EMU25694 Battery requirements EMU25714 Specifications of Battery Use a fully charged battery that meets the following specifications. The engine cannot be started if battery voltage is too low.
6BG-9-39-1E0.book 16 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Specifications and requirements motor will be used. x 1 2 3 ZMU04607 1. Propeller diameter in inches 2. Propeller pitch in inches 3. Type of propeller (propeller mark) x 1 Recommended engine oil: YAMALUBE 4M FC-W or 4-stroke outboard motor oil Recommended engine oil grade 1: SAE 10W-30/10W-40/5W-30 API SE/SF/SG/SH/SJ/SL Recommended engine oil grade 2: SAE 15W-40/20W-40/20W-50 API SH/SJ/SL Engine oil quantity (without oil filter replacement): 1.5 L (1.
6BG-9-39-1E0.book 17 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Specifications and requirements Recommended engine oil grade 2 SAE API -4 14 32 50 68 86 104 122˚F -20 -10 0 10 20 30 40 50˚C 15W–40 SH SJ SL 20W–40 20W–50 ZMU06855 EMU36360 Fuel requirements EMU41331 Gasoline Use a good quality gasoline that meets the minimum octane requirement. If knocking or pinging occurs, use a different brand of gasoline or premium unleaded fuel.
6BG-9-39-1E0.book 18 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Specifications and requirements used in gasoline distribution. These released deposits contaminate the fuel and can cause problems, such as clogged fuel filters, carburetors, or fuel injectors, which could result in engine damage. Ethanol may dissolve resins used in the construction of fiberglass fuel tanks.
6BG-9-39-1E0.book 19 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Specifications and requirements bottom of the hull can be coated with an antifouling paint to inhibit marine growth. Anti-fouling paints specifically formulated for use on aluminum may be applied to the outboard motor. The original Yamaha paint surface may be scuffed lightly before applying anti-fouling paint, but do not remove the original paint. Removal of the original paint will increase the rate of corrosion.
6BG-9-39-1E0.book 20 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Specifications and requirements EMU25274 Star labels EMISSION CONTROL INFORMATION MFI THIS ENGINE CONFORMS TO CALIFORNIA AND U.S. EPA EXHAUST REGULATIONS FOR SI MARINE ENGINES. REFER TO THE OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS. MEETS U.S. EPA EVAP STANDARDS USING CERTIFIED COMPONENTS.
6BG-9-39-1E0.book 21 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Specifications and requirements EMU40340 EMU33861 Two Stars—Very Low Emission The two-star label identifies engines that meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2004 exhaust emission standards. Engines meeting these standards have 20% lower emissions than One Star-Low-Emission engines.
6BG-9-39-1E0.book 22 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Components EMU2579Y Components diagram TIP: * May not be exactly as shown; also may not be included as standard equipment on all models (order from dealer). F30, F40 17 16 14 15 1 13 12 11 2 10 3 19 18 22 21 9 20 4 23 24 5 8 6 25 26 YAMAHA SPEED Km/h knot mph km mile TRIP 7 1. Top cowling 2. Water separator 3. Cowling lock lever 4. Anode 5. Anti-cavitation plate 6. Trim tab (anode) 7. Propeller* 8. Cooling water inlet 9. Clamp bracket 10.
6BG-9-39-1E0.book 23 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Components 1 2 3 4 5 6 ZMU05429 1. Tachometer unit (Square type)* 2. Tachometer unit (Round type)* 3. Speedometer unit (Square type)* 4. Speed & fuel meter unit (Square type)* 5. Speed & fuel meter unit (Round type)* 6. Fuel management meter unit (Square type)* 1 2 4 EMU25803 Fuel tank If your model was equipped with a portable fuel tank, its function is as follows.
6BG-9-39-1E0.book 24 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Components 5. Air vent screw EMU25830 Fuel joint This joint is used to connect the fuel line. EMU43120 Fuel gauge This gauge shows the approximate amount of fuel remaining in the fuel tank. EMU43150 Pressure relief tab This is attached to the filler hole of the fuel tank. EMU43130 Fuel tank cap This cap seals the fuel tank. To loosen the cap, press and hold the pressure relief tab and turn the cap counterclockwise. 2. Remote control lever 3.
6BG-9-39-1E0.book 25 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Components 1. Neutral interlock trigger EMU26212 Neutral throttle lever To open the throttle without shifting into either forward or reverse, put the remote control lever in the neutral position and lift the neutral throttle lever. 1. Fully open 2. Fully closed TIP: The neutral throttle lever will operate only when the remote control lever is in neutral.
6BG-9-39-1E0.book 26 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Components or throttle grip, which could result in an accident. [EWM00032] EMU25962 Throttle indicator The fuel consumption curve on the throttle indicator shows the relative amount of fuel consumed for each throttle position. Choose the setting that offers the best performance and fuel economy for the desired operation. When constant speed is desired, tighten the adjuster to maintain the desired throttle setting. EMU25995 1.
6BG-9-39-1E0.book 27 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Components tangled, preventing it from functioning. Avoid accidentally pulling the cord during normal operation. Loss of engine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward. [EWM00122] EMU26091 Main switch 1. Cord 2. Clip 3. Engine shut-off switch The main switch controls the ignition system; its operation is described below.
6BG-9-39-1E0.book 28 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Components EMU31432 1. Nut Steering friction adjuster A friction device provides adjustable resistance to the steering mechanism, and can be set according to operator preference. An adjuster lever is located on the bottom of the tiller handle bracket. To increase resistance, turn the lever to the port side “A”. To decrease resistance, turn the lever to the starboard side “B”. EWM00040 WARNING Do not overtighten the friction adjuster.
6BG-9-39-1E0.book 29 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Components operator, increasing the risk of collision with another boat or an obstacle. 1 UP DN ZMU06394 1. Power trim and tilt switch EMU30901 Variable trolling RPM switches EMU26155 Power trim and tilt switch on bottom cowling The power trim and tilt switch is located on the side of the bottom cowling. Pushing the switch “ ” (up) trims the outboard motor up, and then tilts it up.
6BG-9-39-1E0.book 30 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Components proximately 3000 r/min. For instructions on using the variable trolling RPM switches, see page 61. Bolt tightening torque: 18 Nm (1.84 kgf-m, 13.3 ft-lb) EMU26244 EMU26312 Trim tab with anode Tilt lock mechanism EWM00840 The tilt lock mechanism is used to prevent the outboard motor from lifting out of the water when in reverse gear. WARNING An improperly adjusted trim tab could cause difficult steering.
6BG-9-39-1E0.book 31 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Components when trailering the boat. The outboard motor could shake loose from the tilt support and fall. If the motor cannot be trailered in the normal running position, use an additional support device to secure it in the tilt position. EMU26373 Cowling lock lever(s) (turn type) To remove the engine top cowling, turn the cowling lock lever(s) and lift off the cowling. When installing the cowling, check to be sure it fits properly in the rubber seal.
6BG-9-39-1E0.book 32 ページ ２０１３年４月２９日 Components mediately. TIP: Adding an in-line 10-micron fuel filter has been show to greatly reduce the chance of fuel contamination problems. Consult your dealer for information about Yamaha 10-micron fuel filters if your boat does not have one. EMU26304 Alert indicator If the engine develops a condition which is cause for alert, the indicator lights up. For details on how to read the alert indicator, see page 44. 1.
6BG-9-39-1E0.book 33 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Instruments and indicators EMU36015 Indicators EMU36024 Low oil pressure-alert indicator If oil pressure drops too low, this indicator will light up. For further information, see page 44. ECM00022 NOTICE Do not continue to run the engine if the low oil pressure-alert indicator is on and the engine oil level is lower. Serious engine damage will occur. The low oil pressure-alert indicator does not indicate the engine oil level.
6BG-9-39-1E0.book 34 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Instruments and indicators EMU36050 Tachometer The tachometer displays engine speed in hundreds of revolutions per minute (r/min). For example, if the tachometer display reads “22” then the engine speed is 2200 r/min. EMU26621 Trim meter This meter shows the trim angle of your outboard motor. Memorize the trim angles that work best for your boat under different conditions. Adjust the trim angle to the desired using the power trim and tilt switch.
6BG-9-39-1E0.book 35 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Instruments and indicators 1 ZMU01736 1. Low oil pressure-alert indicator EMU26583 Overheat-alert indicator 1. Speedometer 2. Fuel gauge 3. Trip meter/clock/voltmeter 4. Alert indicator(s) If the engine temperature rises too high, the alert indicator will start to blink. For further information on reading the indicator, see page 44.
6BG-9-39-1E0.book 36 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Instruments and indicators all segments are showing, the fuel tank is full. tery power. The stored data will be lost if the battery is disconnected. ZMU01745 The fuel level reading can be inaccurate due to the position of the sensor in the fuel tank and the attitude of the boat in the water. Operation with bow-up trim or continuous turning can give false readings. Do not adjust the selector switch for fuel sensor.
6BG-9-39-1E0.book 37 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Instruments and indicators EMU36080 Voltmeter The voltmeter displays the charge of the battery in volts(V). EMU26721 Fuel level-alert indicator If the fuel level decreases to one segment, the fuel level alert segment will blink. Do not continue to operate the engine with full throttle if an alert device has activated. Get back to the port within trolling engine speed. NOTICE: Running out of fuel can damage the engine. [ECM01770] 1.
6BG-9-39-1E0.book 38 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Instruments and indicators the cooling water pressure display can be shown by connecting an optional sensor to the unit. For the optional sensor, consult your Yamaha dealer. The tachometer unit is available in round and square types. Check your tachometer unit type. 1 2 ZMU05417 1. Set button 2. Mode button 2 1 1 4 5 2 ZMU05415 1. Set button 2. Mode button 3 1 5 4 2 7 3 6 8 1. Tachometer 2. Trim meter 3. Multifunction display 4.
6BG-9-39-1E0.book 39 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Instruments and indicators mediately. TIP: To stop the buzzer, press the “ “ ” (mode) button. ” (set) or EMU37690 Adjusting trolling speed You can adjust the trolling speed randomly by increasing or decreasing it approximately 50 r/min. When in the trolling speed setting mode, the display switches to the normal display when the engine speed is increased (within 3000 r/min) using the throttle.
6BG-9-39-1E0.book 40 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Instruments and indicators ECM01601 NOTICE Do not continue to run the engine if the low oil pressure alert device has activated. Serious engine damage will occur. EMU36140 Overheat alert If the engine temperature rises too high while cruising, the overheat-alert indicator will start to blink. The engine speed will automatically decrease to about 3000 r/min. a alert device has activated.
6BG-9-39-1E0.book 41 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Instruments and indicators ately. ZMU05427 ZMU05425 ZMU05428 ZMU05426 ECM00920 NOTICE In such an event, the engine will not operate properly. Consult a Yamaha dealer immediately. EMU36170 Low battery voltage-alert If the battery voltage drops, the low battery voltage-alert indicator and the battery voltage value will start to blink. Get back to the port soon if the low battery voltage-alert device has activated.
6BG-9-39-1E0.book 42 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Instruments and indicators & fuel meter unit type. After the main switch is first turned to the “ ” (on) position, all of the displays come on as a test. After a few seconds, the unit will change to normal operation. For more information, see the operation manual for the meters. 1 2 ZMU05434 1. Set button 2. Mode button 1 2 1 2 ZMU05432 1. Set button 2. Mode button 1 3 ZMU05435 1. Speedometer 2. Fuel meter 3.
6BG-9-39-1E0.book 43 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Instruments and indicators by connecting an optional sensor to the unit. In addition, if optional sensors are connected to the unit, water surface temperature display, depth display, and clock will also be available. For the optional sensors, consult your Yamaha dealer. After the main switch is first turned to the “ ” (on) position, all of the displays come on as a test. After a few seconds, the unit will change to normal operation.
6BG-9-39-1E0.book 44 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Engine control system EMU26803 Alert system ECM00091 NOTICE Do not continue to operate the engine if a alert device has activated. Consult your Yamaha dealer if the problem cannot be located and corrected. EMU26838 ZMU03025 Overheat alert This engine has an overheat-alert device. If the engine temperature ris es too high, the alert device will activate. The engine speed will automatically decrease to about 3000 r/min.
6BG-9-39-1E0.book 45 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Engine control system pressure-alert indicator will light or blink. ZMU04254 If the alert system has activated, stop the engine as soon as it is safe to do so. Check the oil level and add oil as needed. If the oil level is correct, consult your Yamaha dealer. The buzzer will sound.
6BG-9-39-1E0.book 46 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Installation EMU26902 Installation The information presented in this section is intended as reference only. It is not possible to provide complete instructions for every possible boat and motor combination. Proper mounting depends in part on experience and the specific boat and motor combination. EWM01590 1 WARNING Overpowering a boat could cause severe instability.
6BG-9-39-1E0.book 47 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Installation ZMU01762 ECM01634 NOTICE Make sure that the idle hole is high enough to prevent water from entering the engine even if the boat is stationary with the maximum load. Incorrect engine height or obstructions to the smooth flow of water (such as the design or condition of the boat, or accessories, such as transom ladders or depth finder transducers) can create airborne water spray while the boat is cruising.
6BG-9-39-1E0.book 48 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation EMU36381 First-time operation EMU36391 Fill engine oil The engine is shipped from the factory without engine oil. If your dealer did not fill the oil, you must fill it before starting the engine. NOTICE: Check that the engine is filled with oil before first-time operation to avoid severe engine damage. [ECM01781] The engine is shipped with the following sticker, which should be removed after engine oil is filled for the first time.
6BG-9-39-1E0.book 49 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation A good rule is to use 1/3 of your fuel to get to the destination, 1/3 to return, and to keep 1/3 as an emergency reserve. With the boat level on a trailer or in the water, turn the key to “ ” (on) and check the fuel level. For fuel filling instructions, see page 52. EMU36572 Remove the top cowling For the following checks, remove the top cowling from the bottom cowling.
6BG-9-39-1E0.book 50 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation make sure there is no hesitation in their travel. Operation should be smooth over the complete range of motion, and each lever should return completely to the idle position. Look for loose or damaged connections of the throttle and shift cables. 2. position (not tilted). NOTICE: If the outboard motor is not level, the oil level indicated on the oil dipstick may not be accurate. [ECM01861] Remove the oil dipstick and wipe it clean.
6BG-9-39-1E0.book 51 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation top cowling is not installed correctly, water spray under the top cowling can damage the engine, or the top cowling can blow off at high speeds. EMU27153 Engine Check the engine and engine mounting. Look for loose or damaged fasteners. Check the propeller for damage. Check for engine oil leaks.
6BG-9-39-1E0.book 52 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation Be sure no one is near the outboard motor before performing this check. 1. Check the power trim and tilt unit for any sign of oil leaks. Operate each of the power trim and tilt switches to check that all switches work. Tilt the outboard motor up and check that the trim and tilt rod is pushed out completely. 2. 3. 1 mable and explosive. Always refuel according to this procedure to reduce the risk of fire and explosion.
6BG-9-39-1E0.book 53 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation 2. Fuel hose 2. Turn the air vent screw clockwise to close it. 2 1 1 ZMU07446 1. Pressure relief tab 2. Fuel tank cap ZMU07444 1. Air vent screw 3. 4. Remove the fuel tank from the boat. To loosen the air vent screw, turn it counterclockwise until it stops. TIP: Release the fuel vapor contained in the fuel tank. 6.
6BG-9-39-1E0.book 54 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation 1 ZMU07444 ZMU07448 TIP: 1. Air vent screw Wipe up any spilled gasoline immediately with dry rags. Dispose of rags properly according to local laws or regulations. 8. Turn the fuel tank cap clockwise to tighten until a click is heard. 1 ZMU07449 1. Fuel tank cap 9. Turn the air vent screw clockwise to close it.
6BG-9-39-1E0.book 55 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation 1 2 1 ZMU07445 1. Air vent screw 2. Check the direction of the fuel hose. Make sure that the arrow of the primer pump points toward the outboard motor. ZMU07584 1. Fuel joint 2. Fuel hose 4. 2 1 3 Firmly connect the other end of the fuel hose to the joint on the fuel tank. 2 1 4 ZMU07455 ZMU07452 1. Toward the outboard motor 2. Arrow 3. Primer pump 4. Toward the fuel tank 3.
6BG-9-39-1E0.book 56 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation 1. Avoid accidentally pulling the cord during normal operation. Loss of engine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward. Place the gear shift lever in neutral. 1. Arrow 2. Primer pump TIP: When using the fuel tank on the boat, a fuel valve may also be equipped on the boat. Open the fuel valve.
6BG-9-39-1E0.book 57 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation sition. warmed up. For further information, see page 59. If the engine is warm and fails to start, open the throttle slightly and try to start the engine again. If the engine still fails to start, see page 92. EMU27664 Electric start and remote control models EWM01840 WARNING Failure to attached engine shut-off cord could result in a runaway boat if operator is ejected.
6BG-9-39-1E0.book 58 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation 2. Attach the engine shut-off cord to a secure place on your clothing, or your arm or leg. Then install the clip on the other end of the cord into the engine shut-off switch. of cranking, return the main switch to “ ” (on), wait 10 seconds, then crank the engine again. [ECM00192] TIP: When the engine is cold, it needs to be warmed up. For further information, see page 59.
6BG-9-39-1E0.book 59 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation gine stops. Confirm that removing the clip from the engine shut-off switch stops the engine. Confirm that the engine cannot be started with the clip removed from the engine shut-off switch. EMU34530 Shifting EWM00180 WARNING EMU27670 Warming up engine EMU27716 Manual start and electric start models 1. 2. After starting the engine, allow it to idle for 3 minutes to warm up. Failure to do so will shorten engine life.
6BG-9-39-1E0.book 60 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation gear) [about 35 (a detent can felt) for remote control models]. Be sure to check that the tilt lock lever is in the lock/down position (if equipped) before operating in reverse. ZMU06404 2. To shift from in gear (forward/reverse) to neutral 1. Close the throttle so that the engine slows to idle speed. 60 After the engine is at idle speed in gear move the remote control lever / gear shift lever firmly and crisply into the neutral position.
6BG-9-39-1E0.book 61 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation EMU31742 Stopping boat 1. “ 2. “ ” switch ” switch EWM01510 WARNING Do not use the reverse function to slow down or stop the boat as it could cause you to lose control, be ejected, or impact the steering wheel or other parts of the boat. This could increase the risk of serious injury. It could also damage the shift mechanism. Do not shift into reverse while traveling at planing speeds.
6BG-9-39-1E0.book 62 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation 1 2 ZMU07586 1. Fuel joint 2. Fuel hose 3. Disconnect the fuel hose from the fuel joint on the fuel tank. 2 1 ZMU07443 1. Fuel joint 2. Fuel hose 4. 2. Tighten the air vent screw by turning it clockwise. After stopping the engine, disconnect the fuel hose from the fuel joint on the outboard motor. 1 ZMU07444 1.
6BG-9-39-1E0.book 63 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation 5. Remove the key if the boat will be left unattended. TIP: The engine can also be stopped by pulling the cord and removing the clip from the engine shut-off switch, then turning the main switch to “ ” (off). EMU27862 Trimming outboard motor EWM00740 WARNING Excessive trim for the operating conditions (either trim up or trim down) can cause boat instability and can make steering the boat more difficult.
6BG-9-39-1E0.book 64 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation body parts between the drive unit and clamp bracket. Use caution when trying a trim position for the first time. Increase speed gradually and watch for any signs of instability or control problems. Improper trim angle can cause loss of control. 1. 2. Stop the engine. Place the tilt lock lever in the release position. 1. Power trim and tilt switch 1 UP DN ZMU06406 ZMU06394 1.
6BG-9-39-1E0.book 65 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation the boat is down, it is easier to accelerate from a standing start onto plane. TIP: Bow Up Too much trim-out puts the bow of the boat too high in the water. Performance and economy are decreased because the hull of the boat is pushing the water and there is more air drag.
6BG-9-39-1E0.book 66 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation shake loose from the tilt support and fall. If the motor cannot be trailered in the normal running position, use an additional support device to secure it in the tilt position. For more detailed information, see page 72. [ECM01641] on page 61. Never tilt the outboard motor while the engine is running. Severe damage from overheating can result.
6BG-9-39-1E0.book 67 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation 2. er tilt unit loses pressure. [EWM00262] NOTICE: Do not use the tilt support lever or knob when trailering the boat. The outboard motor could shake loose from the tilt support and fall. If the motor cannot be trailered in the normal running position, use an additional support device to secure it in the tilt position. For more detailed information, see page 72.
6BG-9-39-1E0.book 68 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation 2. (up) until the outboard motor is supported by the tilt rod and the tilt support knob becomes free. Pull out the tilt support knob. ZMU06412 2. Hold the rear of the top cowling with one hand, tilt the outboard motor up slightly and pull out the tilt support knob or return the tilt support lever. ZMU06408 3. Push the power trim and tilt switch “ ” (down) to lower the outboard motor to the desired position. DN UP DN ZMU06408 3. 4.
6BG-9-39-1E0.book 69 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation DN ZMU03646 ZMU06410 EMU28062 Shallow water EMU28081 EMU32840 Procedure for hydro tilt models 1. Place the gear shift lever in neutral. Hydro tilt models The outboard motor can be tilted up partially to allow operation in shallow water. EWM00271 WARNING Run the boat at the lowest possible speed when using the shallow water cruising system. Use extra care when operating in reverse.
6BG-9-39-1E0.book 70 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation 5. tilt the outboard motor down. Push the tilt lock lever down to the lock position. 2. ZMU06404 EMU32851 Power trim and tilt models The outboard motor can be tilted up partially to allow operation in shallow water. ECM00260 NOTICE Do not tilt the outboard motor up so that the cooling water inlet on the lower unit is above the surface of the water when setting up for and cruising in shallow water.
6BG-9-39-1E0.book 71 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Operation UP ZMU06407 3. To return the outboard motor to the normal running position, press the power trim and tilt switch and slowly tilt the outboard motor down. EMU35391 Cruising in other conditions Cruising in salt water After operating in salt water, flush the cooling water passages with fresh water to prevent them from becoming clogged. Also rinse the outside of the outboard motor with fresh water.
6BG-9-39-1E0.book 72 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance EMU43251 Transporting and storing outboard motor EWM02620 WARNING USE CARE when transporting fuel tank, whether in a boat or car. DO NOT fill fuel container to maximum capacity. Gasoline will expand considerably as it warms up and can build up pressure in the fuel container. This can cause fuel leakage and a potential fire hazard. Leaking fuel is a fire hazard.
6BG-9-39-1E0.book 73 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance the attitude shown when transporting and storing it. If storing or transporting the outboard motor on its side (not upright), put it on a cushion after draining the engine oil. Do not place the outboard motor on its side before the cooling water has drained from it completely, otherwise water may enter the cylinder through the exhaust port and cause engine trouble.
6BG-9-39-1E0.book 74 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance almost stall. Remove the outboard motor from the test tank. 10. Drain the cooling water completely out of the motor. Clean the body thoroughly. 11. Install the silencer cover/cap and top cowling. 9. EMU30008 Flushing with the flushing attachment 1. Wash the outboard motor body using fresh water. NOTICE: Do not spray water into the air intake. [ECM01840] For further information, see page 76. 2.
6BG-9-39-1E0.book 75 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance and almost stall. Remove the flushing attachment and wipe off any excess water. 9. Install the top cowling and propeller. 10. Drain the cooling water completely out of the motor. Clean the body thoroughly. 3. 8. TIP: A flushing attachment is available from your Yamaha dealer. EMU28402 Lubrication 1. 2. 3. Install the spark plug(s) and torque to proper specification. For information on spark plug installation, see page 82.
6BG-9-39-1E0.book 76 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance 3. 4. fresh water supply, and then connect it to the garden hose connector. With the engine off, turn on the water tap and let the water flush through the cooling passages for about 15 minutes. Turn off the water and disconnect the garden hose adapter from the garden hose connector. Reinstall the garden hose connector onto the fitting on the bottom cowling. Tighten the connector securely.
6BG-9-39-1E0.book 77 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance The power trim and tilt switches operate even when the ignition key is off. Keep people away from the switches whenever working around the motor. When the motor is tilted, keep away from the area under it or between it and the clamp bracket. Be sure no one is in this area before operating the power trim and tilt mechanism. Allow the engine to cool before handling hot parts or fluids. Always completely reassemble the motor before operation.
6BG-9-39-1E0.book 78 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance EMU34446 Maintenance chart 1 TIP: Refer to the sections in this chapter for explanations of each owner-specific action. The maintenance cycle on these charts assume usage of 100 hours per year and regular flushing of the cooling water passages. Maintenance frequency should be adjusted when operating the engine under adverse conditions such as extended trolling.
6BG-9-39-1E0.
6BG-9-39-1E0.
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6BG-9-39-1E0.book 82 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance F30A, F40A ZMU06416 EMU28958 Cleaning and adjusting spark plug The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate something about the condition of the engine. For example, if the center electrode porcelain is very white, this could indicate an intake air leak or carburetion problem in that cylinder. Do not attempt to diagnose any problems yourself.
6BG-9-39-1E0.book 83 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance allow external sparks, which could lead to explosion or fire. [EWM00561] Standard spark plug: DPR6EB-9 3. Be sure to use the specified spark plug, otherwise the engine may not operate properly. Before fitting the spark plug, measure the electrode gap with a wire thickness gauge; replace it if out of specification. torque-wrench.
6BG-9-39-1E0.book 84 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance fastened to the transom or a stable stand. ECM01710 NOTICE Change the engine oil after the first 20 hours of operation or 3 months, and every 100 hours or at 1-year intervals thereafter. Otherwise the engine will wear quickly. To prevent spilling oil where it could cause damage to nature, it is strongly recommended that you use an oil changer to change the engine oil.
6BG-9-39-1E0.book 85 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance Drain screw tightening torque: 27 Nm (2.75 kgf-m, 19.9 ft-lb) TIP: If a torque wrench is not available when you are installing the drain screw, finger tighten the screw just until the gasket comes into contact with the surface of the drain hole. Then tighten 1/4 to 1/2 turn more. Tighten the drain screw to the correct torque with a torque wrench as soon as possible. 8. Add the correct amount of oil through the filler hole.
6BG-9-39-1E0.book 86 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance TIP: For more information on the disposal of used oil, consult your Yamaha dealer. Change the oil more often when operating the engine under adverse conditions such as extended trolling. EMU29114 Inspecting wiring and connectors Inspect that each connector is engaged securely. Inspect that each ground lead is properly secured. switch to “ ” (off) and remove the key, and remove the clip from the engine shutoff switch.
6BG-9-39-1E0.book 87 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance EMU30662 Removing propeller 2. EMU29197 Spline models 1. Straighten the cotter pin and pull it out using a pair of pliers. 2. Remove the propeller nut, washer, and spacer (if equipped). WARNING! Do not use your hand to hold the propeller when loosening the propeller nut. 3. [EWM01890] shaft. Install the spacer (if equipped), thrust washer, washer (if equipped), and propeller on the propeller shaft.
6BG-9-39-1E0.book 88 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance stand. You could be severely injured if the outboard motor falls on you. Never get under the lower unit while it is tilted, even when the tilt support lever or knob is locked. Severe injury could occur if the outboard motor accidentally falls. 1. 2. 3. Tilt the outboard motor so that the gear oil drain screw is at the lowest point possible. Place a suitable container under the gear case. Remove the gear oil drain screw and gasket.
6BG-9-39-1E0.book 89 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance Tightening torque: 9 Nm (0.92 kgf-m, 6.6 ft-lb) EMU29316 Inspecting and replacing anode(s) Yamaha outboard motors are protected from corrosion by sacrificial anodes. Inspect the external anodes periodically. Remove scales from the surfaces of the anodes. Consult a Yamaha dealer for replacement of external anodes. ZMU06420 ECM00720 NOTICE Do not paint anodes, as this would render them ineffective.
6BG-9-39-1E0.book 90 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance ies for different batteries. This procedure contains typical checks that apply to many batteries, but you should always refer to the battery manufacturer’s instructions. ECM01920 NOTICE A poorly maintained battery will quickly deteriorate. 1. Check the electrolyte level. ECM01124 NOTICE Do not reverse the battery cables. Otherwise, the electrical parts could be damaged. 1.
6BG-9-39-1E0.book 91 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Maintenance 3. 4. Disconnect the positive cable(s) and remove the battery from the boat. Clean, maintain, and store the battery according to the manufacturer’s instructions.
6BG-9-39-1E0.book 92 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Trouble Recovery EMU29427 Troubleshooting A problem in the fuel, compression, or ignition systems can cause poor starting, loss of power, or other problems. This section describes basic checks and possible remedies, and covers all Yamaha outboard motors. Therefore some items may not apply to your model. If your outboard motor requires repair, bring it to your Yamaha dealer. If the engine trouble-alert indicator is flashing, consult your Yamaha dealer.
6BG-9-39-1E0.book 93 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Trouble Recovery Q. Is fuel system obstructed? A. Check for pinched or kinked fuel line or other obstructions in fuel system. Q. Is fuel contaminated or stale? A. Fill tank with clean, fresh fuel. Q. Is fuel filter clogged? A. Clean or replace filter. Q. Have ignition parts failed? A. Have serviced by a Yamaha dealer. Q. Has alert system activated? A. Find and correct cause of alert. Q. Is spark plug gap incorrect? A. Inspect and adjust as specified. Q.
6BG-9-39-1E0.book 94 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Trouble Recovery Q. Is load on boat improperly distributed? A. Distribute load to place boat on an even plane. on gear housing? A. Remove foreign matter and clean lower unit. Q. Is water pump or thermostat faulty? A. Have serviced by a Yamaha dealer. Q. Is fuel system obstructed? A. Check for pinched or kinked fuel line or other obstructions in fuel system. Q. Is there excess water in fuel filter cup? A. Drain filter cup. Q. Is fuel filter clogged? A.
6BG-9-39-1E0.book 95 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Trouble Recovery Q. Is fuel joint connection incorrect? A. Connect correctly. Q. Is heat range of spark plug incorrect? A. Inspect spark plug and replace it with recommended type. trailering. Damage could make the outboard motor unsafe to operate. If the outboard motor hits an object in the water, follow the procedure below. Q. Is high pressure fuel pump drive belt broken? A. Have serviced by a Yamaha dealer. Q.
6BG-9-39-1E0.book 96 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Trouble Recovery 3 trim and tilt unit , the engine can be tilted manually. 1. Loosen the manual valve screw by turning it clockwise until it stops. 2 1 1 ZMU04095 1. Manual valve screw 2. ZMU06422 EMU31594 Water separator-alert indicator blinks while cruising 1. Fuse (20 A 2, 30 A) 2. Spare fuse (20 A 2, 30 A) 3. Fuse puller EWM01500 WARNING 1 ZMU04337 1.
6BG-9-39-1E0.book 97 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Trouble Recovery If the water separator-alert indicator on the Command Link Multifunction Tachometer blinks, perform the following procedure. 1 ZMU06425 1. Water detection switch coupler 5. 1. Water separator-alert indicator 1. 2. 3. Stop the engine. Remove the top cowling. Remove the holder. Unscrew the filter cup from the filter housing. NOTICE: Be careful not to twist the water detection switch lead when unscrewing the filter cup.
6BG-9-39-1E0.book 98 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Trouble Recovery EWM01022 WARNING 1 ZMU06427 1. Water detection switch coupler 9. Fasten the water detection switch lead with the holder. 1 ZMU06434 1. Holder 10. Install the top cowling. 11. Start the engine and make sure that the water separator-alert indicator remains off. Have a Yamaha dealer inspect the outboard motor after returning to port.
6BG-9-39-1E0.book 99 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Trouble Recovery trical components when starting or operating the motor. You could get an electrical shock. EMU44402 Emergency starting engine 1. 2. Remove the top cowling. Remove the flywheel cover after removing the bolt. 4. Turn on the main switch. OFF ON START ZMU06429 3. Prepare the engine for starting. For further information, see page 56. Be sure the engine is in neutral and that the clip is attached to the engine shut-off switch.
6BG-9-39-1E0.book 100 ページ ２０１３年４月２９日 Trouble Recovery EMU33501 Treatment of submerged motor If the outboard motor is submerged, immediately take it to a Yamaha dealer. Otherwise some corrosion may begin almost immediately. NOTICE: Do not attempt to run the outboard motor until it has been completely inspected.
6BG-9-39-1E0.book 101 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Consumer information EMU29836 YAMAHA FOUR-STROKE OUTBOARD MOTOR THREE-YEAR LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. and Yamaha Motor Canada Ltd. (“Yamaha”) hereby warrant that new Yamaha four-stroke outboard motors will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations. PERIOD OF WARRANTY.
6BG-9-39-1E0.book 102 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Consumer information GENERAL EXCLUSIONS FROM WARRANTY. This warranty will not cover the repair of damage if the damage is a result of abuse or neglect of the product. Examples of abuse and neglect include, but are not limited to: 1. Racing or competition use, modification of original parts, abnormal strain. 2.
6BG-9-39-1E0.book 103 ページ ２０１３年４月２９日 月曜日 午前９時４１分 Consumer information EMU29845 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE U.S.A. OR CANADA Welcome to the Yamaha Family! Congratulations on the purchase of your new Yamaha products. Yamaha is committed to exceptional customer satisfaction and we want your ownership experience to be a satisfying one. Please read the following warranty information to help ensure satisfaction with your Yamaha.
6BG-9-39-1E0.
6BG-9-39-1E0.book 1 ページ ２０１３年４月２９日 月曜日 午前９時４１分 EMU43021 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts — Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
6BG-9-39-1E0.book 1 ページ ２０１３年４月２９日 Printed in Japan May 2013–0.
