Read this manual carefully before operating this vehicle.
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM EAU26945 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY We Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM INTRODUCTION EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the FJR1300AS, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FJR1300AS.
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U1DAE1E0.book Page 2 Tuesday, August 24, 2010 5:28 PM IMPORTANT MANUAL INFORMATION EAU10200 FJR1300AS OWNER’S MANUAL ©2010 by Yamaha Motor Co., Ltd. 1st edition, July 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 YCC-S system ................................3-1 Immobilizer system .........................
U1DAE1E0.book Page 2 Tuesday, August 24, 2010 5:28 PM TABLE OF CONTENTS Checking and lubricating the brake and shift pedals .........................6-26 Checking and lubricating the brake lever ..........................................6-26 Checking and lubricating the centerstand and sidestand ........6-27 Lubricating the swingarm pivots ...6-27 Lubricating the rear suspension ...6-28 Checking the front fork .................6-28 Checking the steering ...................6-29 Checking the wheel bearings .
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM SAFETY INFORMATION EAU10287 1 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U1DAE1E0.book Page 2 Tuesday, August 24, 2010 5:28 PM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U1DAE1E0.book Page 3 Tuesday, August 24, 2010 5:28 PM SAFETY INFORMATION ● 1 ● Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U1DAE1E0.book Page 4 Tuesday, August 24, 2010 5:28 PM SAFETY INFORMATION Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U1DAE1E0.book Page 5 Tuesday, August 24, 2010 5:28 PM SAFETY INFORMATION ● 1 ● ● ● ● Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to prevent movement. Shift the transmission in gear (for models with a manual transmission).
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. YCC-S clutch fluid reservoir (page 6-23) 10.Shock absorber assembly spring preload adjusting lever (page 3-31) 11.Air filter element (page 6-17) 12.Shift pedal (page 3-17) 13.Engine oil filler cap (page 6-12) 14.Engine oil filter cartridge (page 6-12) 15.
U1DAE1E0.book Page 2 Tuesday, August 24, 2010 5:28 PM DESCRIPTION EAU10420 Right view 1 2 3,4 5 6 7 2 11 10 1. 2. 3. 4. 5. 6. 7. 8. 9 8 9. Brake pedal (page 3-18) 10.Shock absorber assembly rebound damping force adjusting knob (page 3-31) 11.
U1DAE1E0.book Page 3 Tuesday, August 24, 2010 5:28 PM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Throttle grip (page 6-18) 10.Main switch/steering lock (page 3-3) 11.Headlight beam adjusting knob (page 3-27) 12.Grip warmer adjusting knob (page 3-32) 13.
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU40472 YCC-S system 3 This vehicle features the YCC-S (Yamaha Chip Controlled-Shift) system. The basic function of this system allows the rider to shift gears without the use of a clutch lever. Furthermore, a shift lever is equipped on the handlebar, allowing the rider to choose to shift gears either with the shift pedal or by hand.
U1DAE1E0.book Page 2 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS ● an immobilizer system indicator light (See page 3-6.) The key with the red bow is used to register codes in each standard key. Since re-registering is a difficult process, take the vehicle along with all three keys to a Yamaha dealer to have them re-registered. Do not use the key with the red bow for driving. It should only be used for re-registering the standard keys. Always use a standard key for driving.
U1DAE1E0.book Page 3 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10472 Main switch/steering lock EAU26811 ON All electrical circuits are supplied with power; the meter lighting, taillights, license plate light and auxiliary lights come on, and the engine can be started. The key cannot be removed. TIP The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”.
U1DAE1E0.book Page 4 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1 ECA11020 NOTICE 2 Do not use the parking position for an extended length of time, otherwise the battery may discharge. EAU49391 Indicator lights and warning lights 3 1. Push. 2. Turn. 1. Left turn signal indicator light “ ” 2. Right turn signal indicator light “ ” 3. Engine trouble “ ”/YCC-S “SHIFT” indicators and warning light 4. Anti-lock Brake System (ABS) warning light “ ABS ” 5.
U1DAE1E0.book Page 5 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 3 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11123 Oil level warning light “ ” This warning light comes on if the engine oil level is low.
U1DAE1E0.book Page 6 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS Stop the vehicle when it is safe to do so, and park it away from traffic. Have a Yamaha dealer check the YCC-S.
U1DAE1E0.book Page 7 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS hours have passed, the indicator light will stop flashing, however the immobilizer system is still enabled. The self-diagnosis device also detects problems in the immobilizer system circuits. (See page 3-13 for an explanation of the self-diagnosis device.) EAU11601 EAU11872 Speedometer Tachometer 1. Tachometer 2. Speedometer 3. Multi-function display 1. Tachometer 2.
U1DAE1E0.book Page 8 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU40539 Multi-function display ● ● ● ● ● ● ● ● 1. Multi-function display 2. Select button 3.
U1DAE1E0.book Page 9 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS case, pushing the select button switches the display between the various tripmeter and odometer modes in the following order: Trip F → ODO → Trip 1 → Trip 2 → Trip F 3 Clock Fuel meter 1. Clock 2. Select button 3. Reset button 1. Fuel meter TIP When selecting “Trip 1”, “Trip 2” or “Trip F”, the display flashes for five seconds.
U1DAE1E0.book Page 10 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS segments will start flashing. If this occurs, have a Yamaha dealer check the electrical circuit. ECA10021 NOTICE Do not continue to operate the engine if it is overheating. Ambient temperature, instantaneous fuel consumption and average fuel consumption modes (except for the UK) Coolant temperature meter Transmission gear display 3 1.
U1DAE1E0.book Page 11 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS Ambient temperature mode ● The accuracy of the temperature reading may be affected when riding slowly (approximately under 20 km/h) or when stopped at traffic signals, railroad crossings, etc. Instantaneous fuel consumption mode 3 TIP ● ● To switch between the two instantaneous fuel consumption displays, push the reset button for 1 second when either display is shown. If traveling at speeds under 10 km/h, “_ _.
U1DAE1E0.book Page 12 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS When the average fuel consumption mode is selected, the display flashes for five seconds, and then, depending on the unit set, “AV_ _._ km/L” (average distance that can be traveled using 1.0 L of fuel) or “AV_ _._ L/100 km” (average amount of fuel necessary to travel 100 km) is displayed.
U1DAE1E0.book Page 13 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS 20 km/h (12.5 mi/h)] or when stopped at traffic signals, railroad crossings, etc. Average fuel consumption mode ● After resetting the average fuel consumption display, “_ _._” will be shown for that display until the vehicle has traveled 1 km (0.6 mi). Instantaneous fuel consumption mode ECA15472 NOTICE If there is a malfunction, “– –.–” will be displayed. Have a Yamaha dealer check the vehicle. 3 1.
U1DAE1E0.book Page 14 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS If a problem is detected in any of those circuits, the engine trouble warning light will come on and the multi-function display will indicate an error code. If the multi-function display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle. EAU12331 TIP If the multi-function display indicates error code 52, this could be caused by transponder interference.
U1DAE1E0.book Page 15 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12348 Handlebar switches position. To cancel the turn signal lights, push the switch in after it has returned to the center position. Right Left EAU12493 Windshield position adjusting switch “ ” To move the windshield up, push this switch in direction (a). To move the windshield down, push the switch in direction (b). 3 1. 2. 3. 4. 5. 6.
U1DAE1E0.book Page 16 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck. EAUM1132 Start switch “ ” Push this switch while applying the front or rear brake to crank the engine with the starter.
U1DAE1E0.book Page 17 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS and release this switch after starting the engine to enable hand shifting. EAU40494 Shift pedal 3 2 3 1 1. Shift pedal 2. Bolt 3. Standard position 1. Shift pedal This motorcycle is equipped with a constant-mesh 5-speed transmission. The shift pedal is located on the left side of the motorcycle. Neutral is at the bottom position. TIP It is impossible to shift gears unless the key is in the “ON” position.
U1DAE1E0.book Page 18 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU40481 Hand shift lever “ ”/“ ” EAU26823 Brake lever EAU39540 Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. 3 1. Hand shift lever “ ” 2. Hand shift lever “ ” 3. Hand shift control switch The hand shift lever must be enabled by pressing the hand shift control switch prior to shifting gears.
U1DAE1E0.book Page 19 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU39533 ABS 3 The Yamaha ABS (Anti-lock Brake System) features a dual electronic control system, which acts on the front and rear brakes independently. The ABS is monitored by an ECU, which will have recourse to manual braking if a malfunction occurs. ● EWA10090 WARNING ● ● The ABS performs best on long braking distances.
U1DAE1E0.book Page 20 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13074 Fuel tank cap EAU13221 TIP The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. 1. Fuel tank cap lock cover 2. Unlock. Fuel Make sure there is sufficient gasoline in the tank.
U1DAE1E0.book Page 21 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU39451 Fuel tank breather/overflow hose EAU13321 3 1. Fuel tank filler tube 2. Maximum fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECA10071] 4.
U1DAE1E0.book Page 22 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13445 ECA10701 Catalytic converters NOTICE This vehicle is equipped with catalytic converters in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING The exhaust system is hot after operation.
U1DAE1E0.book Page 23 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat. To install the passenger seat 1. Insert the projections on the rear of the passenger seat into the seat holders as shown, and then push the front of the seat down to lock it in place. TIP ● ● 3 1. Rider seat lock lever 2. Rider seat 1. Projection 2. Seat holder To install the rider seat 1.
U1DAE1E0.book Page 24 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU39632 Adjusting the rider seat height The rider seat height can be adjusted to one of two positions to suit the rider’s preference. The rider seat height was adjusted to the lower position at delivery. 3 1. Rider seat height position adjuster 3. Move the rider seat holder cover to the lower position as shown. 1. Rider seat height position adjuster 2. “H” mark 3. Match mark 5.
U1DAE1E0.book Page 25 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS 6. Align the projection on the bottom of the rider seat with the “L” position slot, and then push the rear of the seat down to lock it in place as shown. 6. Align the projection on the bottom of the rider seat with the “H” position slot, and then push the rear of the seat down to lock it in place as shown. 3 1. Rider seat height position adjuster 2. “L” mark 3. Match mark 1. “H” position slot 5.
U1DAE1E0.book Page 26 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU50850 Storage compartment When placing a CYCLELOK in the storage compartment, securely fasten it with the straps. When the CYCLELOK is not in the storage compartment, be sure to secure the straps to prevent losing them. EWA10961 WARNING ● 1. Storage compartment 2. Yamaha CYCLELOK (optional) The storage compartment is located under the passenger seat. (See page 3-22.
U1DAE1E0.book Page 27 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Remove the key. EAU39611 ECA11800 NOTICE Do not place heat-sensitive items in the accessory box. The accessory box gets extremely hot especially when the engine is running or is hot. EWA11421 3 WARNING ● ● Do not exceed the load limit of 0.3 kg (0.66 lb) for the accessory box. Do not exceed the maximum load of 208 kg (459 lb) for the vehicle.
U1DAE1E0.book Page 28 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU39621 Opening and closing the cowlings The cowlings can be tilted back 30 mm (1.18 in) for added ventilation to suit the riding conditions. 3 1 1 1. Quick fastener screw 1. Quick fastener screw 2. Pull the cowling to the open position, and then install the quick fastener screws. 2. Push the cowling to the closed position, and then install the quick fastener screws. 1. Cowling To open a cowling 1.
U1DAE1E0.book Page 29 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU39671 Rear view mirrors EAU14733 Adjusting the front fork The rear view mirrors of this vehicle can be folded forward or backward for parking in narrow spaces. Fold the mirrors back to their original position before riding. EWA10180 WARNING Always adjust both fork legs equally, otherwise poor handling and loss of stability may result.
U1DAE1E0.book Page 30 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS Spring preload setting: Minimum (soft): 6 Standard: 4 Maximum (hard): 1 Rebound damping force To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting knob on each fork leg in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting knob on each fork leg in direction (b).
U1DAE1E0.book Page 31 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14916 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting lever and a rebound damping force adjusting knob. ECA16570 3 NOTICE To avoid damaging the mechanism, do not attempt to move beyond the maximum or minimum settings. Spring preload For riding solo, move the spring preload adjusting lever in direction (a).
U1DAE1E0.book Page 32 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EWA10221 WARNING This shock absorber assembly contains highly pressurized nitrogen gas. Read and understand the following information before handling the shock absorber assembly. ● Do not tamper with or attempt to open the cylinder assembly. ● Do not subject the shock absorber assembly to an open flame or other high heat source. This may cause the unit to explode due to excessive gas pressure.
U1DAE1E0.book Page 33 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15304 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. 3 this system regularly and have a Yamaha dealer repair it if it does not function properly. TIP The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U1DAE1E0.book Page 34 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Keep the front or rear brake applied. 6. Push the start switch. Does the engine start? YES WARNING • The vehicle must be placed on the center- ”. stand during this inspection.
U1DAE1E0.book Page 35 Tuesday, August 24, 2010 5:28 PM INSTRUMENT AND CONTROL FUNCTIONS EAU39655 Auxiliary DC jack EWA14360 WARNING To prevent electrical shock or shortcircuiting, make sure that the cap is installed when the auxiliary DC jack is not being used. 3 ECA15431 NOTICE The accessory connected to the auxiliary DC jack should not be used with the engine turned off, and the load must never exceed 30 W (2.5 A), otherwise the fuse may blow or the battery may discharge. 1.
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U1DAE1E0.book Page 2 Tuesday, August 24, 2010 5:28 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. 6-23, 6-23 YCC-S clutch • • • • Check operation. Check fluid level in reservoir.
U1DAE1E0.book Page 3 Tuesday, August 24, 2010 5:28 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Sidestand switch CHECKS • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU46632 EAU40337 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U1DAE1E0.book Page 2 Tuesday, August 24, 2010 5:28 PM OPERATION AND IMPORTANT RIDING POINTS ● ● ● Engine trouble/YCC-S indicators and warning light Immobilizer system indicator light ABS warning light ECA11833 NOTICE If a warning or indicator light does not come on initially when the key is turned to “ON”, or if a warning or indicator light remains on, see page 3-4 for the corresponding warning and indicator light circuit check. tery. Do not crank the engine more than 10 seconds on any one attempt.
U1DAE1E0.book Page 3 Tuesday, August 24, 2010 5:28 PM OPERATION AND IMPORTANT RIDING POINTS The gears can be shifted using either the shift pedal or the hand shift lever. The hand shift lever has to be enabled by pressing the hand shift control switch prior to being used. Refer to page 3-17 for the shift pedal operation, and to pages 3-16 and 3-18 for the hand shift lever operation. The gear positions are shown in the illustration.
U1DAE1E0.book Page 4 Tuesday, August 24, 2010 5:28 PM OPERATION AND IMPORTANT RIDING POINTS EAU16841 Engine break-in There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi). The various parts in the engine wear and polish themselves to the correct operating clearances.
U1DAE1E0.book Page 5 Tuesday, August 24, 2010 5:28 PM OPERATION AND IMPORTANT RIDING POINTS ● ● Do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire. Do not park near grass or other flammable materials which might catch fire.
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17243 EWA15121 EAU17302 WARNING Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U1DAE1E0.book Page 2 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1. Owner’s tool kit 6 The owner’s tool kit is located under the rider seat. (See page 3-22.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U1DAE1E0.book Page 3 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU46861 TIP ● ● ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
U1DAE1E0.book Page 4 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING NO. ITEM 1 * Air filter element 2 * YCC-S clutch 3 * Front brake CHECK OR MAINTENANCE JOB 1000 km (600 mi) 10000 km (6000 mi) √ • Clean. 5 * Brake hoses 40000 km (24000 mi) √ √ √ √ √ √ √ • Check operation, fluid level and vehicle for fluid leakage.
U1DAE1E0.book Page 5 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 10 * Steering bearings 11 * Chassis fasteners CHECK OR MAINTENANCE JOB • Check bearing play and steering for roughness. 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) √ √ √ √ √ • Lubricate with lithium-soap-based grease. ANNUAL CHECK Every 20000 km (12000 mi) • Make sure that all nuts, bolts and screws are properly tightened.
U1DAE1E0.book Page 6 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. 21 ITEM Engine oil filter cartridge 22 * Cooling system CHECK OR MAINTENANCE JOB • Replace. 1000 km (600 mi) 10000 km (6000 mi) √ • Check coolant level and vehicle for coolant leakage. 20000 km (12000 mi) 30000 km (18000 mi) √ √ • Change. √ 40000 km (24000 mi) ANNUAL CHECK √ √ √ √ Every 3 years 23 Final gear oil • Check oil level and vehicle for oil leakage. • Change.
U1DAE1E0.book Page 7 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT • Replace the brake and YCC-S clutch hoses every four years and if cracked or damaged.
U1DAE1E0.book Page 8 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel B 1. Panel A 2. Bolt 3. Quick fastener To install the panel Place the panel in the original position, and then install the bolts and the quick fastener. 6 1.
U1DAE1E0.book Page 9 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Pull the bottom of the panel outward, pull the front of the panel downward, and then slide the panel forward to release it in the rear as shown. 1 1 1. Panel B 2. Bolt 3. Quick fastener screw 1. Panel B 1 1. Panel B 6 1 1. Panel C 1. Panel C 2. Bolt 3. Quick fastener screw 1.
U1DAE1E0.book Page 10 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 1. Panel C 1. Panel B 2. Rear cowling 1 1 2 1 1. Panel B 2 2 1 6 1. Panel C To install a panel 1. Insert the rear of the panel into the rear cowling as shown, and then insert the top edge of the panel into the fuel tank side cover. 1. Panel B 2. Fuel tank side cover 2. Push the bottom of the panel in as shown. 6-10 1. Panel C 2.
U1DAE1E0.book Page 11 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19642 2 1 1. Panel C 2. Fuel tank side cover 1 1. Panel C 3. Install the bolts and the quick fastener screws. 4. Install the seats. Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer.
U1DAE1E0.book Page 12 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19886 Tightening torque: Spark plug: 13 Nm (1.3 m·kgf, 9.4 ft·lbf) TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 6 Engine oil and oil filter cartridge The engine oil level should be checked before each ride.
U1DAE1E0.book Page 13 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. 1 3 2 1. Engine oil filler cap 2. Engine oil drain bolt 3. Gasket TIP Skip steps 5–7 if the oil filter cartridge is not being replaced. 1. Oil filter cartridge 2. Oil filter wrench 1. O-ring TIP An oil filter wrench is available at a Yamaha dealer. 6.
U1DAE1E0.book Page 14 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT ECA11620 Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) NOTICE ● 8. Install the engine oil drain bolt and its new gasket, and then tighten the bolt to the specified torque. Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 6 9. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap.
U1DAE1E0.book Page 15 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU20016 Final gear oil The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the vehicle. In addition, the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart. EWA10370 WARNING ● ● Make sure that no foreign material enters the final gear case.
U1DAE1E0.book Page 16 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU20070 Tightening torque: Final gear oil drain bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) 5. Refill with the recommended final gear oil to the brim of the filler hole. Recommended final gear oil: Yamaha genuine shaft drive gear oil SAE 80 API GL-5 Oil quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt) 6 6. Check the oil filler bolt gasket for damage, and replace it if necessary. 7.
U1DAE1E0.book Page 17 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT ervoir cap. WARNING! Remove only the coolant reservoir cap. Never attempt to remove the radiator cap when the engine is hot. [EWA15161] NOTICE: If coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine.
U1DAE1E0.book Page 18 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44734 Checking the engine idling speed EAU21384 Checking the throttle grip free play Check the engine idling speed and, if necessary, have it corrected by a Yamaha dealer. Engine idling speed: 1000–1100 r/min 1. Throttle grip free play 6 The throttle grip free play should measure 3.0–5.0 mm (0.12–0.20 in) at the inner edge of the throttle grip.
U1DAE1E0.book Page 19 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21774 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10503 WARNING Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U1DAE1E0.book Page 20 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10471 ● Tire information WARNING ● ● 6 ● Have a Yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehicle with excessively worn tires decreases riding stability and can lead to loss of control. The replacement of all wheel and brake-related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience to do so.
U1DAE1E0.book Page 21 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10600 WARNING This motorcycle is fitted with superhigh-speed tires. Note the following points in order to make the most efficient use of these tires. ● Use only the specified replacement tires. Other tires may run the danger of bursting at super high speeds. ● Brand-new tires can have a relatively poor grip on certain road surfaces until they have been “broken in”.
U1DAE1E0.book Page 22 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU37913 Checking the brake lever free play braking performance, which may result in loss of control and an accident. 1 1. No brake lever free play 6 There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system. EWA14211 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.
U1DAE1E0.book Page 23 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22392 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. cator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set. EAU22500 EAU40591 Checking the brake and YCC-S clutch fluid levels Front brake Rear brake pads EAU43431 Front brake pads 1.
U1DAE1E0.book Page 24 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT YCC-S clutch 1. Minimum level mark 6 Insufficient brake fluid may allow air to enter the brake or YCC-S clutch systems, possibly causing them to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage.
U1DAE1E0.book Page 25 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU40601 EAU23095 EAU23114 Changing the brake and YCC-S clutch fluids Checking and lubricating the cables Checking and lubricating the throttle grip and cable Have a Yamaha dealer change the brake and YCC-S clutch fluids at the intervals specified in the TIP after the periodic maintenance and lubrication chart.
U1DAE1E0.book Page 26 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44272 Checking and lubricating the brake and shift pedals EAU23153 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake lever Brake pedal The operation of the brake lever should be checked before each ride, and the lever pivots should be lubricated if necessary.
U1DAE1E0.book Page 27 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23213 Checking and lubricating the centerstand and sidestand EAUM1651 Recommended lubricant: Lithium-soap-based grease The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-tometal contact surfaces should be lubricated if necessary.
U1DAE1E0.book Page 28 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23251 Lubricating the rear suspension EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
U1DAE1E0.book Page 29 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU45511 Checking the steering Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place the vehicle on the centerstand. WARNING! To avoid injury, securely support the vehicle so there is no danger of it falling over. [EWA10751] 2.
U1DAE1E0.book Page 30 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● 6 ● skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas.
U1DAE1E0.book Page 31 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23659 Replacing the fuses 7 20 The main fuse, the fuse boxes and the ABS motor fuse are located under panel A. (See page 6-8.) 2 14 0 2. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. [EWA15131] 13 12 11 10 9 8 1. 2. 3. 4. 5.
U1DAE1E0.book Page 32 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT 6 Specified fuses: Main fuse: 50.0 A Headlight fuse: 25.0 A Signaling system fuse: 15.0 A Ignition fuse: 10.0 A Radiator fan fuse: 15.0 A × 2 Backup fuse: 10.0 A Hazard fuse: 10.0 A Fuel injection system fuse: 15.0 A ABS solenoid fuse: 20.0 A ABS control unit fuse: 10.0 A Auxiliary DC jack fuse: 3.0 A ABS motor fuse: 30.0 A YCC-S motor control fuse: 30.0 A 4.
U1DAE1E0.book Page 33 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU39880 Front turn signal light If a front turn signal light does not come on, have a Yamaha dealer check its electrical circuit or replace the bulb. EAU27003 Replacing a rear turn signal light bulb or a tail/brake light bulb 6. Install the passenger seat. 1. Remove the passenger seat. (See page 3-22.) 2. Remove the socket (together with the bulb) by turning it counterclockwise. 6 1.
U1DAE1E0.book Page 34 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24313 EAU39020 Replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. Auxiliary light bulb If the auxiliary light does not come on, have a Yamaha dealer check the electrical circuit or replace the bulb. 2 1 1. License plate light bulb 2. License plate light bulb socket 6 1. Screw 2. License plate light unit 2.
U1DAE1E0.book Page 35 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25871 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself.
U1DAE1E0.book Page 36 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42502 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 6 3.
U1DAE1E0.book Page 37 Tuesday, August 24, 2010 5:28 PM PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U1DAE1E0.book Page 2 Tuesday, August 24, 2010 5:28 PM MOTORCYCLE CARE AND STORAGE ● ● ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U1DAE1E0.book Page 3 Tuesday, August 24, 2010 5:28 PM MOTORCYCLE CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted surfaces. 7. Let the motorcycle dry completely before storing or covering it.
U1DAE1E0.book Page 4 Tuesday, August 24, 2010 5:28 PM MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c.
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM SPECIFICATIONS Dimensions: Overall length: 2230 mm (87.8 in) Overall width: 750 mm (29.5 in) Overall height: 1450 mm (57.1 in) Seat height: 805 mm (31.7 in) Wheelbase: 1545 mm (60.8 in) Ground clearance: 130 mm (5.12 in) Minimum turning radius: 3100 mm (122.0 in) Weight: Curb weight: 295 kg (650 lb) Engine: 8 Engine type: Liquid cooled 4-stroke, DOHC Cylinder arrangement: Inline 4-cylinder Displacement: 1298 cm³ Bore × stroke: 79.0 × 66.2 mm (3.
U1DAE1E0.book Page 2 Tuesday, August 24, 2010 5:28 PM SPECIFICATIONS Transmission type: Constant mesh 5-speed Operation: Left foot and left hand Gear ratio: 1st: 2.529 (43/17) 2nd: 1.773 (39/22) 3rd: 1.348 (31/23) 4th: 1.077 (28/26) 5th: 0.929 (26/28) Chassis: Frame type: Diamond Caster angle: 26.00 ° Trail: 109 mm (4.
U1DAE1E0.book Page 3 Tuesday, August 24, 2010 5:28 PM SPECIFICATIONS Wheel travel: 125.0 mm (4.92 in) Electrical system: Ignition system: TCI Charging system: AC magneto Battery: Model: GT14B-4 Voltage, capacity: 12 V, 12.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: 8 Headlight: 12 V, 60 W/55 W × 2 Tail/brake light: 12 V, 5.0 W/21.0 W × 2 Front turn signal light: 12 V, 21.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Auxiliary light: 12 V, 5.
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM CONSUMER INFORMATION EAU48611 Identification numbers EAU26400 EAU26520 Vehicle identification number Model label 1. Vehicle identification number 1. Model label The vehicle identification number is stamped into the steering head pipe. Record this number in the space provided. The model label is affixed to the frame under the passenger seat. (See page 3-22.) Record the information on this label in the space provided.
U1DAE1E0.book Page 1 Tuesday, August 24, 2010 5:28 PM INDEX A ABS....................................................... 3-19 ABS warning light.................................... 3-6 Accessory box....................................... 3-26 Air filter element .................................... 6-17 Anti-theft alarm (optional)...................... 3-14 Auxiliary DC jack................................... 3-35 Auxiliary light bulb .................................
U1DAE1E0.book Page 2 Tuesday, August 24, 2010 5:28 PM INDEX Steering, checking ................................ 6-29 Storage ................................................... 7-3 Storage compartment ........................... 3-26 Swingarm pivots, lubricating................. 6-27 T Tachometer ............................................ 3-7 Throttle grip and cable, checking and lubricating ........................................... 6-25 Throttle grip free play, checking ........... 6-18 Tires........
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010.09-0.
