Service manual

8-6
E
HULL
HOOD
HANDLEBAR
SERVICE POINTS
Handlebar inspection
1. Inspect:
• Handlebar
Bends/cracks/damage
→
Replace.
Handlebar switch inspection
Refer to “STARTING SYSTEM” in
Chapter 7.
Handlebar assembly installation
1. Install:
• Bands
1
NOTE:
After inserting the QSTS cables, buzzer lead,
handlebar switch lead and throttle cable into
the grommets, tie the end of grommets with
the bands.
2. Install:
• Upper handlebar holder
1
NOTE:
• Align the punch marks
a
on the handlebar
with the top surface of the handlebar holder.
• The upper handlebar holder should be
installed with the punch mark
b
facing for-
ward.
CAUTION:
Clearance
c
should be narrower than
clearance
d
.
Reference clearance:
c
: 1.5 mm (0.06 in)
d
: 3.5 mm (0.14 in)