Read this manual carefully before operating this vehicle.
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM EAU50920 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY We Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM INTRODUCTION EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the FZ1-N/FZ1-NA, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ1-N/FZ1-NA.
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U1ECE1E0.book Page 2 Monday, August 8, 2011 11:52 AM IMPORTANT MANUAL INFORMATION EAU10200 FZ1-N/FZ1-NA OWNER’S MANUAL ©2011 by Yamaha Motor Co., Ltd. 1st edition, July 2011 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Immobilizer system .........................3-1 Main switch/steering lock ................
U1ECE1E0.book Page 2 Monday, August 8, 2011 11:52 AM TABLE OF CONTENTS Checking and lubricating the sidestand .............................6-29 Checking the front fork .................6-29 Checking the steering ...................6-30 Checking the wheel bearings .......6-30 Battery ..........................................6-30 Replacing the fuses ......................6-32 Replacing the headlight bulb ........6-34 Replacing the tail/brake light bulb ...........................................
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM SAFETY INFORMATION EAU10289 1 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U1ECE1E0.book Page 2 Monday, August 8, 2011 11:52 AM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U1ECE1E0.book Page 3 Monday, August 8, 2011 11:52 AM SAFETY INFORMATION ● 1 ● Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U1ECE1E0.book Page 4 Monday, August 8, 2011 11:52 AM SAFETY INFORMATION modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer. Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U1ECE1E0.book Page 5 Monday, August 8, 2011 11:52 AM SAFETY INFORMATION ● 1 ● ● ● ● Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to prevent movement. Shift the transmission in gear (for models with a manual transmission).
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8. Front fork spring preload adjusting bolt (page 3-21) Front fork compression damping force adjusting screw (page 3-21) Air filter element (page 6-14) Main fuse (page 6-32) Fuel injection system fuse (page 6-32) Storage compartment (FZ1-N) (page 3-21) Seat lock (page 3-19) Shock absorber assembly spring preload adjusting ring (page 3-23) 9.
U1ECE1E0.book Page 2 Monday, August 8, 2011 11:52 AM DESCRIPTION EAU10420 Right view 1,2 3 4 5 6 7 8 2 2 1. 2. 3. 4. 5. 6. 7. 8. 12 11 10 9 Owner’s tool kit (page 6-2) Luggage strap holder (page 3-25) Rider seat lock lever (page 3-19) Fuse box (page 6-32) Battery (page 6-30) Rear brake fluid reservoir (page 6-23) Engine oil filler cap (page 6-10) Front fork rebound damping force adjusting screw (page 3-21) 9. Engine oil level check window (page 6-10) 10.Brake pedal (page 3-15) 11.
U1ECE1E0.book Page 3 Monday, August 8, 2011 11:52 AM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 8 2 1. 2. 3. 4. 5. 6. 7. 8.
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10977 Immobilizer system 3 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys.
U1ECE1E0.book Page 2 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system keys away from the main switch as they may cause signal interference. EAU10472 Main switch/steering lock The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. TIP Be sure to use the standard key (black bow) for regular use of the vehicle.
U1ECE1E0.book Page 3 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10683 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To unlock the steering 1 ECA11020 NOTICE 2 Do not use the parking position for an extended length of time, otherwise the battery may discharge. To lock the steering 3 1 2 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. Push. 2. Turn. 1.
U1ECE1E0.book Page 4 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU49391 Indicator lights and warning lights EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11254 1. 2. 3. 4. 5. 6. 7. 8.
U1ECE1E0.book Page 5 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS ECA10021 NOTICE Do not continue to operate the engine if it is overheating. TIP ● 3 ● For radiator-fan-equipped vehicles, the radiator fan(s) automatically switch on or off according to the coolant temperature in the radiator. If the engine overheats, see page 6-44 for further instructions.
U1ECE1E0.book Page 6 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 39 °C (Under 103 °F) Message “Lo” is displayed. OK. Go ahead with riding. 40–116 °C (104–242 °F) Coolant temperature is displayed. OK. Go ahead with riding. 117–134 °C (243–274 °F) Coolant temperature flashes. Warning light comes on. Stop the vehicle and allow it to idle until the coolant temperature goes down. If the temperature does not go down, stop the engine.
U1ECE1E0.book Page 7 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11534 3 Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 3-11 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”.
U1ECE1E0.book Page 8 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU3942H Multi-function meter unit 1. Coolant temperature display/air intake temperature display 2. Speedometer 3. Tachometer 4. Odometer/tripmeter/fuel reserve tripmeter 5. “SELECT” button 6. “RESET” button 7. Clock 8. Fuel meter EWA12422 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function meter unit.
U1ECE1E0.book Page 9 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS ECA10031 NOTICE Do not operate the engine in the tachometer red zone. Red zone: 12000 r/min and above Clock 3 2. Push the “SELECT” button and “RESET” button together for at least two seconds. 3. When the hour digits start flashing, push the “RESET” button to set the hours. 4. Push the “SELECT” button, and the minute digits will start flashing. 5. Push the “RESET” button to set the minutes. 6.
U1ECE1E0.book Page 10 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS Fuel meter mately 3 seconds. If this occurs, have a Yamaha dealer check the electrical circuit. Air intake temperature mode Coolant temperature mode 3 1. Fuel meter 1. Air intake temperature display The fuel meter indicates the amount of fuel in the fuel tank. The display segments of the fuel meter disappear towards “E” (Empty) as the fuel level decreases.
U1ECE1E0.book Page 11 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS ● ● 3 When the key is turned to “ON”, the coolant temperature is automatically displayed, even if the air intake temperature was displayed prior to turning the key to “OFF”. When the air intake temperature display is selected, “A” is displayed for one second, and then the air intake temperature is displayed. Self-diagnosis device 1 2 3 1. Error code display 2. Immobilizer system indicator light 3.
U1ECE1E0.book Page 12 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS LCD and tachometer brightness control mode 4. Push the “RESET” button to select the desired brightness level. 5. Push the “SELECT” button to confirm the selected brightness level. The display will return to the prior mode. EAU12331 Anti-theft alarm (optional) This model can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. 3 1. 2. 3. 4.
U1ECE1E0.book Page 13 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12349 Handlebar switches Right position. To cancel the turn signal lights, push the switch in after it has returned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 3 1. Engine stop switch “ 2. Start switch “ ” 1. 2. 3. 4. 5.
U1ECE1E0.book Page 14 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12733 Hazard switch “ ” With the key in the “ON” or “ ” position, use this switch to turn on the hazard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard.
U1ECE1E0.book Page 15 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU26823 Brake lever EAU12941 Brake pedal EAU26794 ABS (for ABS models) The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The Yamaha ABS (Anti-lock Brake System) features a dual electronic control system, which acts on the front and rear brakes independently.
U1ECE1E0.book Page 16 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS ● This ABS has a test mode which allows the owner to experience the pulsating at the brake lever or brake pedal when the ABS is operating. However, special tools are required, so please consult your Yamaha dealer when performing this test. EAU13074 2 Fuel tank cap 1 3 ECA16120 NOTICE Keep any type of magnets (including magnetic pick-up tools, magnetic screwdrivers, etc.
U1ECE1E0.book Page 17 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13221 TIP The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING 3 Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable.
U1ECE1E0.book Page 18 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU51170 Fuel tank breather hose and overflow hose FZ1-NA FZ1-N 2 EAU13321 Recommended fuel: Regular unleaded gasoline only Fuel tank capacity: 18.0 L (4.76 US gal, 3.96 Imp.gal) Fuel reserve amount: 3.4 L (0.90 US gal, 0.75 Imp.gal) ECA11400 NOTICE Use only unleaded gasoline.
U1ECE1E0.book Page 19 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13445 NOTICE This vehicle is equipped with catalytic converters in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING 3 ECA10701 Catalytic converters The exhaust system is hot after operation.
U1ECE1E0.book Page 20 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS TIP Make sure that the seats are properly secured before riding. 3 2. Remove the key. Rider seat To remove the rider seat 1. Remove the passenger seat. 2. Push the rider seat lock lever, located under the back of the rider seat, to the right as shown, and then pull the seat off. 1. Rider seat lock lever To install the rider seat 1.
U1ECE1E0.book Page 21 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU50850 Storage compartment (FZ1-N) is not in the storage compartment, be sure to secure the straps to prevent losing them. EAU39335 Adjusting the front fork EWA14670 WARNING Always adjust the spring preload on both fork legs equally, otherwise poor handling and loss of stability may result.
U1ECE1E0.book Page 22 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS load and thereby soften the suspension, turn the adjusting bolt on each fork leg in direction (b). 1. Spring preload adjusting bolt Align the appropriate groove on the adjusting mechanism with the top of the front fork cap bolt. Spring preload setting: Minimum (soft): 8 Standard: 5.5 Maximum (hard): 0 Rebound damping force The rebound damping force is adjusted on the right front fork leg only.
U1ECE1E0.book Page 23 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS pression damping force and thereby soften the compression damping, turn the adjusting screw in direction (b). TIP Be sure to perform this adjustment on the left front fork leg.
U1ECE1E0.book Page 24 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 (b) (a) 4 1234 567 Rebound damping force To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting screw in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting screw in direction (b).
U1ECE1E0.book Page 25 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS ● Do not dispose of a damaged or worn-out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. EAU38961 Luggage strap holders 3 1. Luggage strap holder 2. Hook 1. Luggage strap holder There are six luggage strap holders, four on the bottom of the passenger seat and one on each passenger footrest.
U1ECE1E0.book Page 26 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU41941 EAU15305 EXUP system Sidestand This model is equipped with Yamaha’s EXUP (EXhaust Ultimate Power valve) system. This system boosts engine power by means of a valve that regulates the inner diameter of the exhaust pipe. The EXUP system valve is constantly adjusted in accordance with the engine speed by a computer-controlled servomotor. The sidestand is located on the left side of the frame.
U1ECE1E0.book Page 27 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS EAU44892 Ignition circuit cut-off system 3 The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U1ECE1E0.book Page 28 Monday, August 8, 2011 11:52 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. NO The neutral switch may not be working correctly.
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U1ECE1E0.book Page 2 Monday, August 8, 2011 11:52 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary.
U1ECE1E0.book Page 3 Monday, August 8, 2011 11:52 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. • Tighten if necessary. — Instruments, lights, signals and switches • Check operation. • Correct if necessary. — Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU44728 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U1ECE1E0.book Page 2 Monday, August 8, 2011 11:52 AM OPERATION AND IMPORTANT RIDING POINTS ECA11833 EAU16671 Shifting NOTICE ● If a warning or indicator light does not come on initially when the key is turned to “ON”, or if a warning or indicator light remains on, see page 3-4 for the corresponding warning and indicator light circuit check. 5 2. Shift the transmission into the neutral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit.
U1ECE1E0.book Page 3 Monday, August 8, 2011 11:52 AM OPERATION AND IMPORTANT RIDING POINTS EAU16810 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● Shift up swiftly, and avoid high engine speeds during acceleration. ● Do not rev the engine while shifting down, and avoid high engine speeds with no load on the engine. ● Turn the engine off instead of letting it idle for an extended length of time (e.g.
U1ECE1E0.book Page 4 Monday, August 8, 2011 11:52 AM OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● 5 ● ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them and be burned. Do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17244 EWA15122 EAU17302 WARNING Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U1ECE1E0.book Page 2 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17542 Owner’s tool kit 1. Owner’s tool kit 6 The owner’s tool kit is located under the passenger seat. (See page 3-19.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U1ECE1E0.book Page 3 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU46861 TIP ● ● ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
U1ECE1E0.book Page 4 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING NO. 1 2 ITEM CHECK OR MAINTENANCE JOB 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) ANNUAL CHECK √ Air filter element • Replace. Clutch • Check operation. • Adjust. √ √ √ √ √ • Check operation, fluid level and vehicle for fluid leakage.
U1ECE1E0.book Page 5 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. 10 ITEM Drive chain 11 * Steering bearings 12 * Chassis fasteners CHECK OR MAINTENANCE JOB • Check chain slack, alignment and condition. • Adjust and lubricate chain with a special O-ring chain lubricant thoroughly. • Check bearing play and steering for roughness.
U1ECE1E0.book Page 6 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 21 * Rear suspension relay arm and connecting arm pivoting points • Check operation. 22 Engine oil • Change. • Check oil level and vehicle for oil leakage. √ 23 Engine oil filter cartridge • Replace. √ 24 * Cooling system 6 CHECK OR MAINTENANCE JOB • Check coolant level and vehicle for coolant leakage. Front and rear brake switches • Check operation.
U1ECE1E0.book Page 7 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18680 TIP ● ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level.
U1ECE1E0.book Page 8 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT To install the cowling Place the cowling in the original position, and then install the bolts. EAU18741 Removing and installing the cowling and panel The cowling and panel shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or panel needs to be removed and installed.
U1ECE1E0.book Page 9 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT FZ1-N FZ1-NA EAU19652 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U1ECE1E0.book Page 10 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU49791 TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. ECA10840 Engine oil and oil filter cartridge FZ1-N The engine oil level should be checked before each ride.
U1ECE1E0.book Page 11 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT 4. If the engine oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. TIP An oil filter wrench is available at a Yamaha dealer. 7. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge. 2 To change the engine oil (with or without oil filter cartridge replacement) 1. Place the vehicle on a level surface. 2.
U1ECE1E0.book Page 12 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 2.90 L (3.07 US qt, 2.55 Imp.qt) With oil filter cartridge replacement: 3.10 L (3.28 US qt, 2.73 Imp.qt) 1. Torque wrench Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down. ECA11620 NOTICE 6 9.
U1ECE1E0.book Page 13 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU20070 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU39087 To check the coolant level 1. Place the vehicle on a level surface and hold it in an upright position. TIP ● ● The coolant level must be checked on a cold engine since the level varies with engine temperature.
U1ECE1E0.book Page 14 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU39366 EAU33031 Changing the coolant The coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer change the coolant. WARNING! Never attempt to remove the radiator cap when the engine is hot.
U1ECE1E0.book Page 15 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Remove the air filter case cover by removing the screws. NOTICE: When removing the air filter case cover, be careful not to allow foreign objects to drop into the air intake manifold. [ECA12881] hose and the fuel tank overflow hose in the original position. WARNING! Before placing the fuel tank in the original position, make sure that the fuel hoses are not damaged.
U1ECE1E0.book Page 16 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT FZ1-NA 12. Install the rider seat. EAU34301 Adjusting the engine idling speed The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment. Check the engine idling speed and, if necessary, adjust it to specification by turning the idle adjusting screw.
U1ECE1E0.book Page 17 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21384 Engine idling speed: 1100–1300 r/min Checking the throttle grip free play TIP If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise.
U1ECE1E0.book Page 18 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21775 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10503 WARNING 6 Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U1ECE1E0.book Page 19 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10471 ● Tire information WARNING ● ● ● Have a Yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehicle with excessively worn tires decreases riding stability and can lead to loss of control. The replacement of all wheel and brake-related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience to do so.
U1ECE1E0.book Page 20 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT ● ● ● 6 ● Use only the specified replacement tires. Other tires may run the danger of bursting at super high speeds. Brand-new tires can have a relatively poor grip on certain road surfaces until they have been “broken in”. Therefore, it is advisable before doing any highspeed riding to ride conservatively for approximately 100 km (60 mi) after installing a new tire.
U1ECE1E0.book Page 21 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU37913 TIP If the specified free play cannot be obtained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. Checking the brake lever free play braking performance, which may result in loss of control and an accident. 1 1. No brake lever free play There should be no free play at the brake lever end.
U1ECE1E0.book Page 22 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU50750 Brake light switches (for ABS models) EAU50760 Brake light switches (for nonABS models) The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes effect. If necessary, have a Yamaha dealer adjust the brake light switches.
U1ECE1E0.book Page 23 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. EAU46291 Rear brake pads EAU43112 Checking the brake fluid level Rear brake (FZ1-N) Before riding, check that the brake fluid is above the minimum level mark. Check the brake fluid level with the top of the reservoir level. Replenish the brake fluid if necessary. Front brake 1.
U1ECE1E0.book Page 24 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT sult in vapor lock, and dirt may clog the ABS hydraulic unit valves. Specified brake fluid: DOT 4 EWA16010 WARNING 6 Improper maintenance can result in loss of braking ability. Observe these precautions: ● Insufficient brake fluid may allow air to enter the brake system, reducing braking performance. ● Clean the filler cap before removing. Use only DOT 4 brake fluid from a sealed container.
U1ECE1E0.book Page 25 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits. [ECA10571] EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22774 To check the drive chain slack 1. Place the motorcycle on the sidestand.
U1ECE1E0.book Page 26 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23025 Tightening torques: Axle nut: 150 Nm (15 m·kgf, 108 ft·lbf) Locknut: 16 Nm (1.6 m·kgf, 12 ft·lbf) 4. Make sure that the drive chain pullers are in the same position, the drive chain slack is correct, and the drive chain moves smoothly.
U1ECE1E0.book Page 27 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23114 EAU23095 EAU44273 Checking and lubricating the cables Checking and lubricating the throttle grip and cable Checking and lubricating the brake and shift pedals The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary.
U1ECE1E0.book Page 28 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23143 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U1ECE1E0.book Page 29 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Checking and lubricating the sidestand EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
U1ECE1E0.book Page 30 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 Checking the steering 6 Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground. (See page 6-38 for more information.
U1ECE1E0.book Page 31 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT ● ● skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas.
U1ECE1E0.book Page 32 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU43133 Replacing the fuses FZ1-N FZ1-NA 1. 2. 3. 4. 5. 1. 2. 3. 4. The main fuse, the fuel injection system fuse, and the fuse boxes, which contain the fuses for the individual circuits, are located under the rider seat. (See page 3-19.) FZ1-N 6 1. 2. 3. 4. Main fuse Fuse box Fuel injection system fuse Fuel injection system spare fuse 6. 7. 8. 9.
U1ECE1E0.book Page 33 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT FZ1-NA 1. 2. 3. 4. Ignition fuse Signaling system fuse Taillight fuse Backup fuse (for clock and immobilizer system) 5. Right radiator fan fuse 6. Left radiator fan fuse 7. Spare fuse 8. ABS motor spare fuse 9. ABS control unit fuse 10.Headlight fuse 11.ABS motor fuse 2. Unhook the battery band, and then remove the battery cover. 1. Battery band 2. Battery cover 3.
U1ECE1E0.book Page 34 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 6. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 7. Install the starter relay cover. 8. Install the battery cover, and then hook the battery band onto the holder. 6 EAU34385 Replacing the headlight bulb This model is equipped with a halogen bulb headlight.
U1ECE1E0.book Page 35 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Place a new headlight bulb into position, and then secure it with the bulb holder. 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by installing the bolts. 7. Have a Yamaha dealer adjust the headlight beam if necessary. EAU24115 Replacing the tail/brake light bulb 1. Remove the passenger seat. (See page 3-19.) 2.
U1ECE1E0.book Page 36 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. EAU24313 Replacing the license plate light bulb 1 1. Remove the license plate light unit by removing the screws. 2 1. License plate light bulb 2. License plate light bulb socket 6 1. Turn signal light lens 2. Screw 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3.
U1ECE1E0.book Page 37 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU39384 Replacing an auxiliary light bulb This model is equipped with two auxiliary lights. If an auxiliary light bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the bolts on each side. 1. Screw 2. Auxiliary light coupler bracket 3. Remove the auxiliary light bulb socket (together with the bulb) by pulling it out. 1. Bolt 2.
U1ECE1E0.book Page 38 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U1ECE1E0.book Page 39 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT TIP Make sure that there is enough space between the brake pads before installing the brake calipers onto the brake discs. 3 2 5. Install the brake hose holders by installing the bolt and nut. 6. Tighten the brake caliper bolts to the specified torque. 1 1. Front wheel axle pinch bolt 2. Wheel axle 3. Brake caliper bolt 2.
U1ECE1E0.book Page 40 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44801 Rear wheel (for non-ABS models) EWA14840 WARNING For the ABS model, have a Yamaha dealer remove and install the wheel. EAU25314 To remove the rear wheel 2. Lift the rear wheel off the ground according to the procedure on page 6-38. 3. Remove the axle nut. 4. Fully loosen the locknut on each side of the swingarm. 5.
U1ECE1E0.book Page 41 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU39413 To install the rear wheel 1. Install the wheel and the brake caliper bracket by inserting the wheel axle from the left-hand side. TIP ● ● Make sure that the slot in the brake caliper bracket is fit over the retainer on the swingarm. Make sure that there is enough space between the brake pads before installing the wheel. 4. Lower the rear wheel so that it is on the ground, and then put the sidestand down.
U1ECE1E0.book Page 42 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
U1ECE1E0.book Page 43 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42503 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 6 3.
U1ECE1E0.book Page 44 Monday, August 8, 2011 11:52 AM PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, sprockets, the drive chain and wheel axles. Always rinse the dirt and degreaser off with water. EAU26014 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U1ECE1E0.book Page 2 Monday, August 8, 2011 11:52 AM MOTORCYCLE CARE AND STORAGE ● ● 7 ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U1ECE1E0.book Page 3 Monday, August 8, 2011 11:52 AM MOTORCYCLE CARE AND STORAGE 4. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 5. Use spray oil as a universal cleaner to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it.
U1ECE1E0.book Page 4 Monday, August 8, 2011 11:52 AM MOTORCYCLE CARE AND STORAGE 7 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c.
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM SPECIFICATIONS Dimensions: Overall length: 2140 mm (84.3 in) Overall width: 770 mm (30.3 in) Overall height: 1060 mm (41.7 in) Seat height: 815 mm (32.1 in) Wheelbase: 1460 mm (57.5 in) Ground clearance: 135 mm (5.31 in) Minimum turning radius: 3000 mm (118.
U1ECE1E0.book Page 2 Monday, August 8, 2011 11:52 AM SPECIFICATIONS 2nd: 2.063 (33/16) 3rd: 1.762 (37/21) 4th: 1.522 (35/23) 5th: 1.350 (27/20) 6th: 1.208 (29/24) Chassis: Frame type: Diamond Caster angle: 25.00 ° Trail: 109 mm (4.
U1ECE1E0.book Page 3 Monday, August 8, 2011 11:52 AM SPECIFICATIONS Charging system: AC magneto Battery: Model: YTZ14S Voltage, capacity: 12 V, 11.2 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal light: 12 V, 10.0 W × 2 Rear turn signal light: 12 V, 10.0 W × 2 Auxiliary light: 12 V, 5.0 W × 2 License plate light: 12 V, 5.
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM CONSUMER INFORMATION EAU48612 Identification numbers EAU26400 EAU26470 Vehicle identification number Model label 1. Vehicle identification number 1. Model label The vehicle identification number is stamped into the steering head pipe. Record this number in the space provided. The model label is affixed to the frame under the rider seat. (See page 3-19.) Record the information on this label in the space provided.
U1ECE1E0.book Page 1 Monday, August 8, 2011 11:52 AM INDEX A ABS (for ABS models) .......................... 3-15 ABS warning light (for ABS models)....... 3-7 Air filter element, replacing ................... 6-14 Anti-theft alarm (optional) ..................... 3-12 Auxiliary light bulb, replacing ................ 6-37 Drive chain slack ...................................6-25 Engine break-in .......................................5-3 Engine idling speed...............................
U1ECE1E0.book Page 2 Monday, August 8, 2011 11:52 AM INDEX Throttle grip and cable, checking and lubricating ..................... 6-27 Throttle grip free play, checking............ 6-17 Tires ...................................................... 6-18 Tool kit .................................................... 6-2 Troubleshooting .................................... 6-41 Troubleshooting charts ......................... 6-43 Turn signal indicator lights ......................
U1ECE1E0.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2011.08-0.
