OWNER’S MANUAL FZ6-N 1B3-28199-E3
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM EAU26943 DECLARATION of CONFORMITY We Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM INTRODUCTION EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the FZ6-N, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ6-N.
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM IMPORTANT MANUAL INFORMATION EAU10151 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM IMPORTANT MANUAL INFORMATION EAU10200 FZ6-N OWNER’S MANUAL ©2006 by Yamaha Motor Co., Ltd. 1st edition, July 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Immobilizer system .........................3-1 Main switch/steering lock ................
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM TABLE OF CONTENTS Replacing a turn signal light bulb ...........................................6-33 Replacing the license plate light bulb ...........................................6-33 Replacing the auxiliary light bulb ...........................................6-34 Supporting the motorcycle ............6-34 Front wheel ...................................6-35 Rear wheel ...................................6-36 Troubleshooting ..........................
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM SAFETY INFORMATION EAU10281 1 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM SAFETY INFORMATION ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U1B3E3E0.book Page 3 Friday, July 14, 2006 11:34 AM SAFETY INFORMATION 1 Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: 196 kg (432 lb) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.
U1B3E3E0.book Page 4 Friday, July 14, 2006 11:34 AM SAFETY INFORMATION ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Engine oil drain bolt (page 6-7) 10.
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8.
U1B3E3E0.book Page 3 Friday, July 14, 2006 11:34 AM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8.
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10972 Immobilizer system 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the following.
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10471 Main switch/steering lock 3 The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. NOTE: Be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the code reregistering key (red bow), keep it in a safe place and only use it for code reregistering.
U1B3E3E0.book Page 3 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU34341 (Parking) The steering is locked, and the taillight, license plate light and auxiliary light are on. The hazard lights and turn signal lights can be turned on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “ ”. EAU11003 Indicator and warning lights 3 ECA11020 CAUTION: 1. Push. 2. Turn.
U1B3E3E0.book Page 4 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. 3 oil level warning light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11250 EAU11530 Oil level warning light “ ” This warning light comes on when the engine oil level is low.
U1B3E3E0.book Page 5 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS EAU32922 LCD tachometer ECA10031 EAU32978 Multi-function display CAUTION: Do not operate the engine in the tachometer red zone. Red zone: 14000 r/min and above EWA12311 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function display. 3 1. LCD tachometer 2.
U1B3E3E0.
U1B3E3E0.book Page 7 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS To switch the air intake temperature display to the clock, first set the display to the odometer or tachometer mode, and then push the “RESET” button for at least two seconds. Air intake temperature mode Fuel meter NOTE: The clock is automatically displayed when the key is turned to “OFF”. To set the clock: 1. Push the “SELECT” button and “RESET” button together for at least two seconds. 2.
U1B3E3E0.book Page 8 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS repeated until the malfunction is corrected: the display segments, except the “F” (Full) and “E” (Empty) segments, will flash eight times and then go off for 3 seconds. If this occurs, have a Yamaha dealer check the electrical circuit. 3 Coolant temperature meter temperature varies with changes in the weather and engine load. If the top segment flashes, stop the vehicle and let the engine cool. (See page 6-39.
U1B3E3E0.book Page 9 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS key and both standard keys to a Yamaha dealer and have the standard keys re-registered. If the multi-function display indicates any error code, note the code number, and then have a Yamaha dealer check the vehicle. EAU12331 Anti-theft alarm (optional) This model can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. ECA11590 3 CAUTION: 1.
U1B3E3E0.book Page 10 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Handlebar switches position. To cancel the turn signal lights, push the switch in after it has returned to the center position. Right Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 3 1. Engine stop switch “ 2. Start switch “ ” 1. 2. 3. 4. 5.
U1B3E3E0.book Page 11 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12733 Hazard switch “ ” With the key in the “ON” or “ ” position, use this switch to turn on the hazard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard.
U1B3E3E0.book Page 12 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS EAU26822 Brake lever EAU12941 EAU13070 Brake pedal Fuel tank cap 1. Brake pedal 1. Fuel tank cap lock cover 2. Unlock. The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. 3 1. 2. 3. 4.
U1B3E3E0.book Page 13 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13220 NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Fuel ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EWA11090 WARNING EAU13320 Make sure that the fuel tank cap is properly closed before riding. 1.
U1B3E3E0.book Page 14 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. EAU13411 Fuel tank breather hose EAU13441 Catalytic converter This vehicle is equipped with catalytic converters in the exhaust system. EWA10860 WARNING The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work. 3 ECA10700 1.
U1B3E3E0.book Page 15 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS EAU32980 EAU14281 Seat Helmet holder To remove the seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 3 1. Projection 2. Seat holder 2. Push the rear of the seat down to lock it in place. 3. Remove the key. 1. Seat lock 2. Unlock. 2. While holding the key in that position, lift the rear of the seat up, and then pull the seat off.
U1B3E3E0.book Page 16 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14422 Storage compartment ● Do not exceed the maximum load of 196 kg (432 lb) for the vehicle. EAU36462 Adjusting the shock absorber assembly 3 1. CYCLELOK bar (optional) 2. Yamaha CYCLELOK (optional) 3. Strap 1. Spring preload adjusting ring 2. Special wrench 3. Position indicator This storage compartment is designed to hold a genuine Yamaha CYCLELOK. (Other locks may not fit.
U1B3E3E0.book Page 17 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS 2. To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a). To decrease the spring preload and thereby soften the suspension, turn the adjusting ring in direction (b). NOTE: ● Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber. ● Use the special wrench included in the owner’s tool kit to make the adjustment.
U1B3E3E0.book Page 18 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer repair it if it does not function properly. 3 EAU15311 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
U1B3E3E0.book Page 19 Friday, July 14, 2006 11:34 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES NOTE: This check is most reliable if performed with a warmed-up engine. NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-13 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-7 Coolant • Check coolant level in reservoir. • If necessary, add recommended coolant to specified level. • Check cooling system for leakage.
U1B3E3E0.book Page 3 Friday, July 14, 2006 11:34 AM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-15, 6-24 Control cables • Make sure that operation is smooth. • Lubricate if necessary. Drive chain • • • • Check chain slack. Adjust if necessary. Check chain condition. Lubricate if necessary.
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU32951 Starting the engine EWA10270 WARNING ● ● ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time.
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM OPERATION AND IMPORTANT RIDING POINTS ECA11040 CAUTION: EAU16671 Shifting ECA10260 CAUTION: ● For maximum engine life, never accelerate hard when the engine is cold! NOTE: The engine is warm when it quickly responds to the throttle. 5 1. Shift pedal 2. Neutral position ● Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration.
U1B3E3E0.book Page 3 Friday, July 14, 2006 11:34 AM OPERATION AND IMPORTANT RIDING POINTS EAU16810 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● Shift up swiftly, and avoid high engine speeds during acceleration. ● Do not rev the engine while shifting down, and avoid high engine speeds with no load on the engine. ● Turn the engine off instead of letting it idle for an extended length of time (e.g.
U1B3E3E0.book Page 4 Friday, July 14, 2006 11:34 AM OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING ● 5 ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. Do not park on a slope or on soft ground, otherwise the vehicle may overturn.
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 EAU17520 Owner’s tool kit Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages.
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17705 Periodic maintenance and lubrication chart NOTE: ● The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. ● From 50000 km, repeat the maintenance intervals starting from 10000 km. ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km) NO.
U1B3E3E0.book Page 3 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. ITEM 1 10 * Tires 11 * Wheel bearings 12 * Swingarm 13 Drive chain 14 * Steering bearings 10 20 30 40 ANNUAL CHECK √ √ √ √ √ CHECK OR MAINTENANCE JOB • • • • Check tread depth and for damage. Replace if necessary. Check air pressure. Correct if necessary. • Check bearing for looseness or damage. √ √ √ √ • Check operation and for excessive play.
U1B3E3E0.book Page 4 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. ITEM 1 23 * Cooling system 6 10 √ • Check coolant level and vehicle for coolant leakage. • Change. 24 * Front and rear brake switches • Check operation. 25 Moving parts and cables 26 * Throttle grip housing and cable 27 * Air induction system 20 30 40 ANNUAL CHECK √ √ √ √ CHECK OR MAINTENANCE JOB Every 3 years √ √ √ √ √ √ • Lubricate.
U1B3E3E0.book Page 5 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
U1B3E3E0.book Page 6 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18751 EAU19642 Removing and installing the panel Checking the spark plugs The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 1. Panel A 2. Bolt To install the panel 1. Place the panel in the original position, and then install the bolt. 6 1.
U1B3E3E0.book Page 7 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. EAU32852 NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible.
U1B3E3E0.book Page 8 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR 4. Remove the engine oil dipstick and wipe it clean, insert it back into the hole (without screwing it in), and then remove it again to check the oil level. 1. Engine oil filler cap 1. Engine oil drain bolt 6. Insert and tighten the engine oil dipstick, and then install and tighten the oil filler cap. 6 1. Dipstick 2. Maximum level mark 3.
U1B3E3E0.book Page 9 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 2.50 L (2.64 US qt) (2.20 Imp.qt) With oil filter cartridge replacement: 2.80 L (2.96 US qt) (2.46 Imp.qt) NOTE: An oil filter wrench is available at a Yamaha dealer. 5. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge. ECA11620 CAUTION: 1.
U1B3E3E0.book Page 10 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 NOTE: After the engine is started, the engine oil level warning light should go off if the oil level is sufficient. ECA10400 CAUTION: If the oil level warning light flickers or remains on, immediately turn the engine off and have a Yamaha dealer check the vehicle. 10. Turn the engine off, and then check the oil level and correct it if necessary.
U1B3E3E0.book Page 11 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR 4. Add coolant to the maximum level mark, and then install the reservoir cap. Coolant reservoir capacity (up to the maximum level mark): 0.27 L (0.29 US qt) (0.24 Imp.qt) ECA10471 CAUTION: ● ● ● If coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine.
U1B3E3E0.book Page 12 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Coolant reservoir cover 2. Bolt 6 6. Drain the coolant from the coolant reservoir by turning it upside down. 7. Install the coolant reservoir and its reservoir cover by placing them in the original position, and then installing the bolts. 8. Remove the coolant drain bolt to drain the cooling system. 1. Coolant drain bolt 9.
U1B3E3E0.book Page 13 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. 12. Install the coolant reservoir cap. 13. Install the radiator cap, radiator cap retainer and radiator cap retaining bolt. 16. Check the coolant level in the reservoir. If necessary, remove the coolant reservoir cap, add coolant to the maximum level mark, and then install the cap. 17.
U1B3E3E0.book Page 14 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10480 CAUTION: ● ● 1. Screw 2. Air filter case cover 4. Pull the air filter element out. Make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. 6. Install the air filter case cover by installing the screws. 7.
U1B3E3E0.book Page 15 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU34300 EAU21381 Adjusting the engine idling speed The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment. NOTE: The engine is warm when it quickly responds to the throttle.
U1B3E3E0.book Page 16 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21401 EAU21771 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U1B3E3E0.book Page 17 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● ● ● ● NEVER OVERLOAD THE MOTORCYCLE! Operation of an overloaded motorcycle may result in tire damage, loss of control, or severe injury. Make sure that the total weight of rider, passenger, cargo, and accessories does not exceed the specified maximum load for the vehicle. Do not carry along loosely packed items, which can shift during a ride.
U1B3E3E0.book Page 18 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR This motorcycle is equipped with cast wheels and tubeless tires with valves. EWA10480 WARNING ● ● ● 6 ● The front and rear tires should be of the same make and design, otherwise the handling characteristics of the motorcycle cannot be guaranteed. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd.
U1B3E3E0.book Page 19 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21960 Cast wheels To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
U1B3E3E0.book Page 20 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR Checking the front and rear brake pads indicator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU36501 Rear brake light switch EAU22390 EAU22500 EAU22420 Front brake pads 1. Rear brake light switch 2.
U1B3E3E0.book Page 21 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22580 Checking the brake fluid level Front brake 1. Minimum level mark Rear brake Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage.
U1B3E3E0.book Page 22 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22730 6 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years.
U1B3E3E0.book Page 23 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Using the alignment marks on each side of the swingarm, make sure that both adjusting nuts are in the same position for proper wheel alignment. 3. Tighten the locknuts, and then tighten the axle nut to the specified torque. Tightening torques: Locknut: 16 Nm (1.6 m·kgf, 11 ft·lbf) Axle nut: 120 Nm (12.
U1B3E3E0.book Page 24 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR ECA11110 CAUTION: Do not use engine oil or any other lubricants for the drive chain, as they may contain substances that could damage the O-rings. EAU23100 Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary.
U1B3E3E0.book Page 25 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 Checking and lubricating the brake and shift pedals EAU23140 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the brake and clutch levers Brake lever Clutch lever 6 The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U1B3E3E0.book Page 26 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23200 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the sidestand EAUM1650 Lubricating the swingarm pivots The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
U1B3E3E0.book Page 27 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23271 EAU23280 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U1B3E3E0.book Page 28 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings EAU34371 Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Positive battery terminal 2. Negative battery terminal The battery is located under the fuel tank.
U1B3E3E0.book Page 29 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10760 WARNING ● ● Electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician.
U1B3E3E0.book Page 30 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32842 Replacing the fuses The main fuse is located under the fuel tank. (See page 6-13.) 1. Main fuse 2. Spare fuse 6 The fuse box is located behind panel A. (See page 6-6.) 1. 2. 3. 4. 5. Headlight fuse Signaling system fuse Ignition fuse Radiator fan fuse Backup fuse (for odometer, clock and immobilizer system) 6. Fuel injection system fuse 7. Spare fuse 8.
U1B3E3E0.book Page 31 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU34380 EWA10790 Replacing the headlight bulb WARNING This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the bolts on each side. Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 1. Headlight bulb cover 2.
U1B3E3E0.book Page 32 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32822 Replacing the tail/brake light bulb 1. Remove the seat. (See page 3-15.) 2. Remove the socket (together with the bulb) by turning it counterclockwise. 1. Do not touch the glass part of the bulb. 6 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by installing the bolts. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1.
U1B3E3E0.book Page 33 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24202 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. EAU24310 Replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 1. License plate light bulb 2. License plate light bulb socket 1. Screw 2. Remove the defective bulb by pushing it in and turning it counterclockwise. 3.
U1B3E3E0.book Page 34 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU34401 Replacing the auxiliary light bulb If the auxiliary light bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the bolts on each side. 2. Remove the auxiliary light socket (together with the coupler) by turning the socket counterclockwise. 6 1. Auxiliary light bulb 2. Auxiliary light bulb socket 3. Remove the defective bulb by pulling it out. 4.
U1B3E3E0.book Page 35 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24360 Front wheel EAU34390 To remove the front wheel 3. Remove the brake hose holder on each side by removing the bolts. 4. Remove the brake caliper on each side by removing the bolts. EWA10820 WARNING ● ● It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcycle so that there is no danger of it falling over. 1.
U1B3E3E0.book Page 36 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR 7. Push down hard on the handlebar several times to check for proper fork operation. EAU25080 Rear wheel EAU34411 To remove the rear wheel EWA10820 WARNING ● ● 6 It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcycle so that there is no danger of it falling over. 1. Loosen the axle nut. 2. Lift the rear wheel off the ground according to the procedure on page 6-34. 3.
U1B3E3E0.book Page 37 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: ● If the drive chain is difficult to remove, remove the wheel axle first, and then lift the wheel upward enough to remove the drive chain from the rear sprocket. ● The drive chain cannot be disassembled. 6. While supporting the brake caliper and slightly lifting the wheel, pull the wheel axle out. NOTE: A rubber mallet may be useful to tap the wheel axle out. 7. Remove the wheel.
U1B3E3E0.book Page 38 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25870 Troubleshooting 6 Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself.
U1B3E3E0.book Page 39 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42360 Troubleshooting charts Starting problems or poor engine performance EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank.
U1B3E3E0.book Page 40 Friday, July 14, 2006 11:34 AM PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EWA10400 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM MOTORCYCLE CARE AND STORAGE EAU37832 Matte color caution ucts onto seals, gaskets, sprockets, the drive chain and wheel axles. Always rinse the dirt and degreaser off with water. EAU26041 Care ECA15192 CAUTION: Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM MOTORCYCLE CARE AND STORAGE ● ● 7 cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte. Do not use high-pressure washers or steam-jet cleaners since they cause water seepage and deterioration in the following areas: seals (of wheel and swingarm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents.
U1B3E3E0.book Page 3 Friday, July 14, 2006 11:34 AM MOTORCYCLE CARE AND STORAGE 4. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 5. Use spray oil as a universal cleaner to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it.
U1B3E3E0.book Page 4 Friday, July 14, 2006 11:34 AM MOTORCYCLE CARE AND STORAGE 7 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM SPECIFICATIONS Dimensions: Overall length: 2095 mm (82.5 in) Overall width: 755 mm (29.7 in) Overall height: 1085 mm (42.7 in) Seat height: 795 mm (31.3 in) Wheelbase: 1440 mm (56.7 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 2800 mm (110.2 in) Weight: With oil and fuel: 201.0 kg (443 lb) Engine: Engine type: Liquid cooled 4-stroke, DOHC Cylinder arrangement: Forward-inclined parallel 4-cylinder Displacement: 600.
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM SPECIFICATIONS Gear ratio: 1st: 37/13 (2.846) 2nd: 37/19 (1.947) 3rd: 28/18 (1.556) 4th: 32/24 (1.333) 5th: 25/21 (1.190) 6th: 26/24 (1.083) Chassis: Frame type: Diamond Caster angle: 25.00 ° Trail: 97.5 mm (3.
U1B3E3E0.book Page 3 Friday, July 14, 2006 11:34 AM SPECIFICATIONS Electrical system: Ignition system: Transistorized coil ignition (digital) Charging system: AC magneto Battery: Model: GT12B-4 Voltage, capacity: 12 V, 10.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal light: 12 V, 10.0 W × 2 Rear turn signal light: 12 V, 10.0 W × 2 Auxiliary light: 12 V, 5.
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 2. Code re-registering key (red bow) 3. Standard keys (black bow) 1.
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM CONSUMER INFORMATION EAU26540 Model label 1. Model label The model label is affixed to the frame under the seat. (See page 3-15.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM INDEX A B Battery................................................... 6-28 Brake and clutch levers, checking and lubricating ........................................... 6-25 Brake and shift pedals, checking and lubricating ........................................... 6-25 Brake fluid, changing ............................ 6-22 Brake fluid level, checking .................... 6-21 Brake lever............................................ 3-12 Brake pedal.....
U1B3E3E0.book Page 2 Friday, July 14, 2006 11:34 AM INDEX Turn signal indicator lights ...................... 3-3 Turn signal light bulb, replacing............ 6-33 Turn signal switch................................. 3-10 V Valve clearance .................................... 6-16 Vehicle identification number.................. 9-1 W Wheel bearings, checking .................... 6-28 Wheel (front) ......................................... 6-35 Wheel (rear)..........................................
A5-yoko_Blank.
A5-yoko_Blank.
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2006.07-0.
