OWNER’S MANUAL FZ6-SHG FZ6-SAHG 4S8-28199-E1
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM EAU26944 YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY We Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM INTRODUCTION EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the FZ6-SHG/FZ6-SAHG, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ6-SHG/FZ6-SAHG.
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM IMPORTANT MANUAL INFORMATION EAU10151 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
U4S8E1E0.book Page 2 Monday, July 2, 2007 10:33 AM IMPORTANT MANUAL INFORMATION EAU10200 FZ6-SHG/FZ6-SAHG OWNER’S MANUAL ©2007 by Yamaha Motor Co., Ltd. 1st edition, June 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Immobilizer system .........................3-1 Main switch/steering lock ................
U4S8E1E0.book Page 2 Monday, July 2, 2007 10:33 AM TABLE OF CONTENTS Replacing the license plate light bulb ...........................................6-36 Replacing an auxiliary light bulb ...........................................6-37 Front wheel (FZ6-SHG) .................6-38 Rear wheel (FZ6-SHG) .................6-39 Troubleshooting ............................6-41 Troubleshooting charts .................6-42 MOTORCYCLE CARE AND STORAGE ..........................................
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM SAFETY INFORMATION EAU10281 1 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U4S8E1E0.book Page 2 Monday, July 2, 2007 10:33 AM SAFETY INFORMATION ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U4S8E1E0.book Page 3 Monday, July 2, 2007 10:33 AM SAFETY INFORMATION 1 Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: FZ6-SAHG 185 kg (408 lb) FZ6-SHG 190 kg (419 lb) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible.
U4S8E1E0.book Page 4 Monday, July 2, 2007 10:33 AM SAFETY INFORMATION ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Shift pedal (page 3-14) 10.Engine oil drain bolt (page 6-10) 11.
U4S8E1E0.book Page 2 Monday, July 2, 2007 10:33 AM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Dipstick (page 6-10) 10.
U4S8E1E0.book Page 3 Monday, July 2, 2007 10:33 AM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7.
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10974 Immobilizer system 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the following.
U4S8E1E0.book Page 2 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system keys away from the main switch as they may cause signal interference. EAU10471 Main switch/steering lock 3 The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. NOTE: Be sure to use the standard key (black bow) for regular use of the vehicle.
U4S8E1E0.book Page 3 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU10941 (Parking) The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard lights and turn signal lights can be turned on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “ ”. ECA11020 1. Push. 2. Turn. 1. Turn the handlebars all the way to the left. 2.
U4S8E1E0.book Page 4 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. 3 ● This model is also equipped with a self-diagnosis device for the oil level detection circuit.
U4S8E1E0.book Page 5 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS ECA10020 CAUTION: Do not operate the engine if it is overheated.
U4S8E1E0.book Page 6 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS Coolant temperature Display Conditions What to do Under 39 °C (Under 103 °F) Message “Lo” is displayed. OK. Go ahead with riding. 40–116 °C (104–242 °F) Temperature is displayed. OK. Go ahead with riding. 117–139 °C (243–283 °F) Temperature display flashes. Warning light comes on. Stop the vehicle and allow it to idle until the coolant temperature goes down. If the temperature does not go down, stop the engine.
U4S8E1E0.book Page 7 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU42770 Engine trouble warning light “ ” This warning light comes on when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 3-8 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”.
U4S8E1E0.book Page 8 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU39426 Multi-function meter unit ● ● ● ● 3 1. Coolant temperature display/air intake temperature display 2. Speedometer 3. Tachometer 4. Odometer/tripmeter/fuel reserve tripmeter 5. “SELECT” button 6. “RESET” button 7. Clock 8. Fuel meter EWA12421 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function meter unit.
U4S8E1E0.book Page 9 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS Clock 4. Push the “SELECT” button, and the minute digits will start flashing. 5. Push the “RESET” button to set the minutes. 6. Push the “SELECT” button and then release it to start the clock. Odometer and tripmeter modes 1. Clock 2. Speedometer The clock displays when the key is turned to “ON”.
U4S8E1E0.book Page 10 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS Fuel meter go off for approximately 3 seconds. If this occurs, have a Yamaha dealer check the electrical circuit. ECA10020 CAUTION: Do not operate the engine if it is overheated. Coolant temperature mode Air intake temperature mode 3 1. Fuel meter The fuel meter indicates the amount of fuel in the fuel tank. The display segments of the fuel meter disappear towards “E” (Empty) as the fuel level decreases.
U4S8E1E0.book Page 11 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS ● ● When the key is turned to “ON”, the coolant temperature is automatically displayed, even if the air intake temperature was displayed prior to turning the key to “OFF”. When the air intake temperature display is selected, “A” is displayed for one second, and then the air intake temperature is displayed.
U4S8E1E0.book Page 12 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS LCD and tachometer brightness control mode 4. Push the “RESET” button to select the desired brightness level. 5. Push the “SELECT” button to confirm the selected brightness level. The display will return to the odometer or tripmeter mode. 3 1. 2. 3. 4.
U4S8E1E0.book Page 13 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Handlebar switches position. To cancel the turn signal lights, push the switch in after it has returned to the center position. Right Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 1. Engine stop switch “ 2. Start switch “ ” 1. 2. 3. 4. 5.
U4S8E1E0.book Page 14 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU44710 The engine trouble warning light and ABS warning light (ABS model only) will come on when the key is turned to “ON” and the start switch is pushed, but this does not indicate a malfunction. EAU12820 EAU12870 Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip.
U4S8E1E0.book Page 15 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU26822 Brake lever EAU12941 Brake pedal EAU26792 ABS (for ABS models) The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The Yamaha ABS (Anti-lock Brake System) features a dual electronic control system, which acts on the front and rear brakes independently.
U4S8E1E0.book Page 16 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS ● 3 This ABS has a test mode which allows the owner to experience the pulsating at the brake lever or brake pedal when the ABS is operating. However, special tools are required, so please consult your Yamaha dealer when performing this test. EAU13072 NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
U4S8E1E0.book Page 17 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13220 Fuel ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13320 1. Fuel tank filler tube 2. Fuel level Make sure that there is sufficient fuel in the tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole and to fill the tank to the bottom of the filler tube as shown.
U4S8E1E0.book Page 18 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13412 Fuel tank breather hose EAU13442 Catalytic converters EAU32980 Seat This vehicle is equipped with catalytic converters in the exhaust system. EWA10860 WARNING To remove the seat 1. Insert the key into the seat lock, and then turn it counterclockwise. The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work. 3 ECA10700 1.
U4S8E1E0.book Page 19 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14281 Helmet holder EAU42910 Storage compartment 3 1. Projection 2. Seat holder 2. Push the rear of the seat down to lock it in place. 3. Remove the key. NOTE: Make sure that the seat is properly secured before riding. 1. Helmet holder 2. Unlock. To open the helmet holder, insert the key into the lock, and then turn the key as shown.
U4S8E1E0.book Page 20 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS ● Do not exceed the maximum load of FZ6-SAHG 185 kg (408 lb) FZ6-SHG 190 kg (419 lb) for the vehicle. EAU36462 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting ring. ECA10100 CAUTION: 3 Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. Adjust the spring preload as follows. 1. Remove the seat. (See page 3-18.) 2.
U4S8E1E0.book Page 21 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS 3. Install the seat. EAU15301 EWA10220 WARNING This shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held responsible for property damage or personal injury that may result from improper handling. ● Do not tamper with or attempt to open the gas cylinder.
U4S8E1E0.book Page 22 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU15321 Ignition circuit cut-off system 3 The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U4S8E1E0.book Page 23 Monday, July 2, 2007 10:33 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES NOTE: This check is most reliable if performed with a warmed-up engine. NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U4S8E1E0.book Page 2 Monday, July 2, 2007 10:33 AM PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-17 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-10 Coolant • Check coolant level in reservoir. • If necessary, add recommended coolant to specified level. • Check cooling system for leakage.
U4S8E1E0.book Page 3 Monday, July 2, 2007 10:33 AM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-18, 6-27 Control cables • Make sure that operation is smooth. • Lubricate if necessary. Drive chain • • • • Check chain slack. Adjust if necessary. Check chain condition. Lubricate if necessary.
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU44720 Starting the engine EWA10270 WARNING ● ● ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time.
U4S8E1E0.book Page 2 Monday, July 2, 2007 10:33 AM OPERATION AND IMPORTANT RIDING POINTS serve the battery. Do not crank the engine more than 10 seconds on any one attempt. ● ECA16040 CAUTION: ● 5 ● ● If the oil level warning light flickers or remains on after starting, immediately stop the engine, and then check the engine oil level and the vehicle for oil leakage. If necessary, add engine oil, and then check the warning light again.
U4S8E1E0.book Page 3 Monday, July 2, 2007 10:33 AM OPERATION AND IMPORTANT RIDING POINTS ECA10260 CAUTION: ● ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances. The transmission is properly lubricated only when the engine is running. Inadequate lubrication may damage the transmission.
U4S8E1E0.book Page 4 Monday, July 2, 2007 10:33 AM OPERATION AND IMPORTANT RIDING POINTS ECA10301 EAU17212 CAUTION: Parking After 1000 km (600 mi) of operation, the engine oil must be changed and the oil filter cartridge or element replaced. When parking, stop the engine, and then remove the key from the main switch. 1600 km (1000 mi) and beyond The vehicle can now be operated normally. EWA10310 WARNING ● ECA10310 CAUTION: ● 5 ● Keep the engine speed out of the tachometer red zone.
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 EAU17520 Owner’s tool kit Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages.
U4S8E1E0.book Page 2 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU1770A Periodic maintenance and lubrication chart NOTE: ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. ● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
U4S8E1E0.book Page 3 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING NO. ITEM 8 * Brake hoses CHECK OR MAINTENANCE JOB 1000 km (600 mi) • Check for cracks or damage. 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) √ √ √ √ • Replace. • Check runout and for damage. √ √ √ √ 10 * Tires • Check tread depth and for damage. • Replace if necessary. • Check air pressure. • Correct if necessary.
U4S8E1E0.book Page 4 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING NO. 6 ITEM CHECK OR MAINTENANCE JOB 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) ANNUAL CHECK 17 Brake pedal pivot shaft • Lubricate with lithium-soap-based grease. √ √ √ √ √ 18 Clutch lever pivot shaft • Lubricate with lithium-soap-based grease.
U4S8E1E0.book Page 5 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING NO. 29 ITEM Moving parts and cables Throttle grip hous30 * ing and cable CHECK OR MAINTENANCE JOB 1000 km (600 mi) ANNUAL CHECK 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) • Lubricate. √ √ √ √ √ • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable.
U4S8E1E0.book Page 6 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.
U4S8E1E0.book Page 7 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR 2. Pull the front cowling away from the vehicle as shown, and then remove the panel. EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel D EAU42661 Panels A and B To remove one of the panels 1. Remove the bolts. 1. Panel A 2. Panel B 3.
U4S8E1E0.book Page 8 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Projection 2. Slot EAU42690 Panel C 6 To remove the panel 1. Remove panels A and B. (See page 6-7.) 2. Remove the bolts, and then take the panel off. 1. Panel C 2. Bolt 1. Panel D 2. Bolt To install the panel 1. Place the panel in the original position, and then install the bolts. 2. Install panels A and B. To install the panel 1. Place the panel in the original position, and then install the bolt.
U4S8E1E0.book Page 9 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19642 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U4S8E1E0.book Page 10 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42621 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the vehicle on the centerstand. 6 NOTE: Make sure that the vehicle is positioned straight up when checking the oil level.
U4S8E1E0.book Page 11 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: An oil filter wrench is available at a Yamaha dealer. 5. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge. 1. Engine oil drain bolt 1. Torque wrench Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) NOTE: Skip steps 4–6 if the oil filter cartridge is not being replaced. 4. Remove the oil filter cartridge with an oil filter wrench. 7.
U4S8E1E0.book Page 12 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 2.50 L (2.64 US qt) (2.20 Imp.qt) With oil filter cartridge replacement: 2.80 L (2.96 US qt) (2.46 Imp.qt) NOTE: Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down.
U4S8E1E0.book Page 13 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The coolant should be between the minimum and maximum level marks. ● wise the cooling system will not be protected against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. 1. Coolant reservoir cap 1. Coolant reservoir 2. Maximum level mark 3.
U4S8E1E0.book Page 14 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR 7. Install the coolant reservoir and its reservoir cover by placing them in the original position, and then installing the bolts. 8. Remove the coolant drain bolt to drain the cooling system. 2. Place a container under the engine to collect the used coolant. 3. Remove the radiator cap retaining bolt, radiator cap retainer and radiator cap.
U4S8E1E0.book Page 15 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● Tightening torque: Coolant drain bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) 11. Pour the specified amount of the recommended coolant into the radiator and reservoir. Antifreeze/water mixture ratio: 1:1 Recommended antifreeze: High-quality ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines Coolant quantity: Radiator capacity (including all routes): 2.00 L (2.11 US qt) (1.76 Imp.
U4S8E1E0.book Page 16 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32886 ECA12880 Replacing the air filter element CAUTION: The air filter element should be replaced at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in unusually wet or dusty areas. 1. Remove the seat. (See page 3-18.) 2. Remove panels A and B. (See page 6-7.) 3.
U4S8E1E0.book Page 17 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EWA12462 WARNING ● ● Before placing the fuel tank in the original position, make sure that all hoses (i.e., fuel hose, fuel tank breather hose, fuel tank overflow hose) are not damaged, that they are properly connected and routed, and that they are not pinched. If any hose is damaged, have a Yamaha dealer replace the hose before starting the engine, otherwise fuel may leak.
U4S8E1E0.book Page 18 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21382 Engine idling speed: 1250–1350 r/min Checking the throttle cable free play NOTE: If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. 1. Throttle cable free play 6 The throttle cable free play should measure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip.
U4S8E1E0.book Page 19 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21771 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10500 WARNING ● ● The tire air pressure must be checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient temperature).
U4S8E1E0.book Page 20 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR Tire inspection EWA10470 WARNING ● ● 1. Tire sidewall 2. Tire tread depth 6 The tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a Yamaha dealer replace the tire immediately. Have a Yamaha dealer replace excessively worn tires.
U4S8E1E0.book Page 21 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR Front tire: Size: 120/70 ZR17M/C (58W) Manufacturer/model: BRIDGESTONE/BT020F GG DUNLOP/D252F Rear tire: Size: 180/55 ZR17M/C (73W) Manufacturer/model: BRIDGESTONE/BT020R GG DUNLOP/D252 FRONT and REAR: Tire air valve: TR412 Valve core: #9100 (original) ● ● “broken in”. Therefore, it is advisable before doing any highspeed riding to ride conservatively for approximately 100 km (60 mi) after installing a new tire.
U4S8E1E0.book Page 22 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22080 Adjusting the clutch lever free play EAU36501 NOTE: If the specified free play cannot be obtained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. 1. Clutch lever free play adjusting bolt 2. Clutch lever free play 6 The clutch lever free play should measure 10.0–15.0 mm (0.39–0.59 in) as shown.
U4S8E1E0.book Page 23 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR Checking the front and rear brake pads the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22390 EAU40260 Checking the brake fluid level Front brake EAU22500 EAU36890 Front brake pads 1.
U4S8E1E0.book Page 24 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR 6 Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions: ● When checking the fluid level, make sure that the top of the brake fluid reservoir is level.
U4S8E1E0.book Page 25 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. Drive chain slack: 45.0–55.0 mm (1.77–2.17 in) 5. If the drive chain slack is incorrect, adjust it as follows. EAU22793 To check the drive chain slack 1. Place the motorcycle on the centerstand. 2. Shift the transmission into the neutral position. 3.
U4S8E1E0.book Page 26 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23022 Tightening torques: Locknut: 16 Nm (1.6 m·kgf, 11 ft·lbf) Axle nut: 120 Nm (12.0 m·kgf, 85 ft·lbf) Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrication chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service the drive chain as follows.
U4S8E1E0.book Page 27 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23100 EAU23111 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U4S8E1E0.book Page 28 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23142 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers Brake lever Clutch lever 6 The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U4S8E1E0.book Page 29 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23212 Checking and lubricating the centerstand and sidestand EAUM1650 Lubricating the swingarm pivots The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
U4S8E1E0.book Page 30 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 Checking the steering ECA10590 Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground.
U4S8E1E0.book Page 31 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. EAU34372 Battery FZ6-SHG 1. Positive battery lead (red) 2.
U4S8E1E0.book Page 32 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● 6 • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and provide sufficient ventilation when charging it in an enclosed space. KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN.
U4S8E1E0.book Page 33 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR FZ6-SAHG 1. 2. 3. 4. 5. 6. Fuse box 2 ABS control unit fuse ABS motor fuse ABS motor spare fuse Main fuse Spare main fuse Fuse box 1 is located behind panel D. (See page 6-7.) 1. 2. 3. 4. 5. Headlight fuse Signaling system fuse Ignition fuse Radiator fan fuse Backup fuse (for odometer, clock and immobilizer system) 6. Fuel injection system fuse 7. Spare fuse 8.
U4S8E1E0.book Page 34 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. EAU23930 Replacing a headlight bulb This model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows. 1. Disconnect the headlight coupler, and then remove the bulb cover. 1.
U4S8E1E0.book Page 35 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. Headlight lens Do not affix any type of tinted film or stickers to the headlight lens.
U4S8E1E0.book Page 36 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR 4. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 5. Install the socket (together with the bulb) by turning it clockwise. 6. Install the seat. 6 EAU24202 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 1. Screw 2. Turn signal light lens 1. Remove the license plate light unit by removing the screws. 1. Screw 2.
U4S8E1E0.book Page 37 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42650 Replacing an auxiliary light bulb 1. License plate light bulb 2. License plate light bulb socket This model is equipped with two auxiliary lights. If an auxiliary light bulb burns out, replace it as follows. 1. Remove panel C. (See page 6-7.) 2. Remove the auxiliary light socket (together with the bulb) by pulling it out. 1. Auxiliary light bulb 4. Insert a new bulb into the socket. 5.
U4S8E1E0.book Page 38 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU44790 ECA11050 Front wheel (FZ6-SHG) CAUTION: EWA14840 Do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut. WARNING For the ABS model, have a Yamaha dealer remove and install the wheel. 4. Pull the wheel axle out, and then remove the wheel.
U4S8E1E0.book Page 39 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU44800 Tightening torques: Wheel axle: 72 Nm (7.2 m·kgf, 52 ft·lbf) Front wheel axle pinch bolt: 19 Nm (1.9 m·kgf, 13 ft·lbf) Brake caliper bolt: 40 Nm (4.0 m·kgf, 29 ft·lbf) 6. Push down hard on the handlebar several times to check for proper fork operation. Rear wheel (FZ6-SHG) EWA14840 WARNING For the ABS model, have a Yamaha dealer remove and install the wheel.
U4S8E1E0.book Page 40 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: ● Make sure that the slot in the brake caliper bracket is fit over the retainer on the swingarm. ● Make sure that there is enough space between the brake pads before installing the wheel. 1. 2. 3. 4. 5. 6 Locknut Drive chain slack adjusting bolt Wheel axle Brake caliper bracket Brake caliper NOTE: A rubber mallet may be useful to tap the wheel axle out. 6.
U4S8E1E0.book Page 41 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25870 Tightening torque: Axle nut: 120 Nm (12.0 m·kgf, 85 ft·lbf) Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U4S8E1E0.book Page 42 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42360 Troubleshooting charts Starting problems or poor engine performance EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank.
U4S8E1E0.book Page 43 Monday, July 2, 2007 10:33 AM PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EWA10400 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 CAUTION: Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U4S8E1E0.book Page 2 Monday, July 2, 2007 10:33 AM MOTORCYCLE CARE AND STORAGE ● ● contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U4S8E1E0.book Page 3 Monday, July 2, 2007 10:33 AM MOTORCYCLE CARE AND STORAGE 4. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 5. Use spray oil as a universal cleaner to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it.
U4S8E1E0.book Page 4 Monday, July 2, 2007 10:33 AM MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM SPECIFICATIONS Dimensions: Overall length: 2095 mm (82.5 in) Overall width: 750 mm (29.5 in) Overall height: 1210 mm (47.6 in) Seat height: 795 mm (31.3 in) Wheelbase: 1440 mm (56.7 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 2800 mm (110.2 in) Weight: With oil and fuel: FZ6-SAHG 212.0 kg (467 lb) FZ6-SHG 207.
U4S8E1E0.book Page 2 Monday, July 2, 2007 10:33 AM SPECIFICATIONS Gear ratio: 1st: 37/13 (2.846) 2nd: 37/19 (1.947) 3rd: 28/18 (1.556) 4th: 32/24 (1.333) 5th: 25/21 (1.190) 6th: 26/24 (1.083) Chassis: Frame type: Diamond Caster angle: 25.00 ° Trail: 97.5 mm (3.
U4S8E1E0.book Page 3 Monday, July 2, 2007 10:33 AM SPECIFICATIONS Wheel travel: 130.0 mm (5.12 in) Electrical system: Ignition system: Transistorized coil ignition (digital) Charging system: AC magneto Battery: Model: GT12B-4 Voltage, capacity: 12 V, 10.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: 8 Headlight: 12 V, 60 W/55.0 W × 1 Headlight: 12 V, 55.0 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal light: 12 V, 10.
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 2. Code re-registering key (red bow) 3. Standard keys (black bow) 1.
U4S8E1E0.book Page 2 Monday, July 2, 2007 10:33 AM CONSUMER INFORMATION EAU26480 Model label 1. Model label The model label is affixed to the frame under the seat. (See page 3-18.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM INDEX A ABS ...................................................... 3-15 ABS warning light (for ABS models)....... 3-7 Air filter element, replacing ................... 6-16 Anti-theft alarm (optional) ..................... 3-12 Auxiliary light bulb, replacing ................ 6-37 Engine stop switch ................................3-13 Engine trouble warning light ....................3-7 F H Handlebar switches ...............................
U4S8E1E0.book Page 2 Monday, July 2, 2007 10:33 AM INDEX Troubleshooting .................................... 6-41 Troubleshooting charts ......................... 6-42 Turn signal indicator lights ...................... 3-4 Turn signal light bulb, replacing ............ 6-36 Turn signal switch ................................. 3-13 V Valve clearance .................................... 6-18 Vehicle identification number .................. 9-1 W Wheel bearings, checking.....................
U4S8E1E0.
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2007.07-0.
