Read this manual carefully before operating this vehicle.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha FZ6RY(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM IMPORTANT MANUAL INFORMATION EAU10193 FZ6RY(C) OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, October 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 Sidestand ..................................... 4-20 Ignition circuit cut-off system ........ 4-20 SAFETY INFORMATION ..................2-1 FOR YOUR SAFETY – PRE-OPERATION CHECKS ............. 5-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM TABLE OF CONTENTS Replacing the headlight bulb ........7-36 Replacing the tail/brake light bulb ...........................................7-37 Replacing a turn signal light bulb ...........................................7-38 Replacing the license plate light bulb ...........................................7-38 Supporting the motorcycle ............7-39 Front wheel ...................................7-39 Rear wheel ..................................
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM LOCATION OF IMPORTANT LABELS EAU10383 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM LOCATION OF IMPORTANT LABELS 1 4 NOTICE Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 1 4B5-2815K-00 2 5 WARNING Improper loading can cause loss of control. Read owner’s manual for proper loading.
U36P10E0.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM SAFETY INFORMATION EAU10283 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM SAFETY INFORMATION 2 ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM SAFETY INFORMATION ● ● Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U36P10E0.book Page 4 Thursday, November 13, 2008 4:45 PM SAFETY INFORMATION modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer. 2 Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM DESCRIPTION EAU10410 Left view 1 2 3,4 5 6 3 9 1. 2. 3. 4. 5. 6. 7. 8. 8 7 9.
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM DESCRIPTION EAU10420 Right view 1 2 3 4 5 3 10 9 1. 2. 3. 4. 5. 6. 7. 8. 8 7 6 9. Brake pedal (page 4-10) 10.
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 8 3 1. 2. 3. 4. 5. 6. 7. 8.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10661 OFF All electrical systems are off. The key can be removed. To lock the steering EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU11004 Indicator and warning lights 1 234 EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11254 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 65 1. 2. 3. 4. 5. 6.
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS circuit, the following cycle will be repeated until the malfunction is corrected: The oil level warning light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. TIP ● ● For radiator-fan-equipped vehicles, the radiator fan(s) automatically switch on or off according to the coolant temperature in the radiator.
U36P10E0.book Page 4 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS Coolant temperature Display Conditions What to do Under 39 °C (Under 103 °F) Message “Lo” is displayed. OK. Go ahead with riding. 40–116 °C (104–242 °F) Temperature is displayed. OK. Go ahead with riding. 117–139 °C (243–283 °F) Temperature display flashes. Warning light comes on. Stop the vehicle and allow it to idle until the coolant temperature goes down.
U36P10E0.book Page 5 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11534 4 Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 4-8 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”.
U36P10E0.book Page 6 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS Tachometer 5. Push the “RESET” button to set the minutes. 6. Push the “SELECT” button and then release it to start the clock. Clock 1 Odometer and tripmeter modes 1 2 1. Tachometer 2. Tachometer red zone 4 1. Clock The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
U36P10E0.book Page 7 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS 4 mode “F-TRIP” and start counting the distance traveled from that point. In that case, push the “SELECT” button to switch the display between the various tripmeter and odometer modes in the following order: F-TRIP → TRIP A → TRIP B → ODO → F-TRIP To reset a tripmeter, select it by pushing the “SELECT” button, and then push the “RESET” button for at least one second.
U36P10E0.book Page 8 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS Self-diagnosis device 1 ECA11590 EAU12348 NOTICE Handlebar switches If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. Left 1 2 3 1. Error code display This model is equipped with a self-diagnosis device for various electrical circuits.
U36P10E0.book Page 9 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12400 EAU12711 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. Start switch “ ” Push this switch to crank the engine with the starter. See page 6-1 for starting instructions prior to starting the engine. EAU12460 4 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”.
U36P10E0.book Page 10 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12870 Shift pedal EAU26823 Brake lever EAU12941 Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. 1 1 4 1. Shift pedal 1.
U36P10E0.book Page 11 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13074 Fuel tank cap EAU13221 TIP The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. 4 1. Fuel tank cap lock cover 2. Unlock. Fuel Make sure there is sufficient gasoline in the tank.
U36P10E0.book Page 12 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS 1 2 ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13301 1. Fuel tank filler tube 2. Fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECA10071] 4. Be sure to securely close the fuel tank cap.
U36P10E0.book Page 13 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13433 NOTICE This model is equipped with a catalytic converter in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING 4 ECA10701 Catalytic converter The exhaust system is hot after operation.
U36P10E0.book Page 14 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS To install the passenger seat 1. Insert the projection on the rear of the passenger seat into the seat holder as shown, and then push the front of the seat down to lock it in place. 1 1 2 2 1 2 1. Projection 2. Seat holder 2. Remove the key. 1. Rider seat 2. Bolt 1. Seat holder 2. Projection To install the rider seat 1.
U36P10E0.book Page 15 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU47450 Adjusting the rider seat height 1 2 The rider seat height can be adjusted to one of two positions to suit the rider’s preference. The rider seat height was adjusted to the lower position at delivery. 1 4. Insert the projection on the front of the rider seat into seat holder B as shown. 1 2 2 1. Rider seat height position adjuster 2. Bolt 4 1. Low position 2.
U36P10E0.book Page 16 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS 5. Align the upper bolt holes in the rider seat with the bolt holes in the seat brackets, and then install the bolts. 2 1 1 3 1. Bolt 6. Install the passenger seat. To change the rider seat height to the low position 1. Remove the passenger and rider seats. (See page 4-13.) 2. Remove the rider seat height position adjuster by removing the adjuster bolts. 3.
U36P10E0.book Page 17 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU47350 Helmet holder EAU14462 2 1 3 2 Storage compartment 1 1 3 4 1. Helmet holder 2. Owner’s tool kit 3. Helmet holding cable The helmet holder is located under the passenger seat. A helmet holding cable is provided in the owner’s tool kit to secure a helmet to the helmet holder. To secure a helmet to the helmet holder 1. Remove the passenger seat. (See page 4-13.) 2.
U36P10E0.book Page 18 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS When washing the vehicle, be careful not to let any water enter the storage compartment. EAU46830 EAU47260 Handlebar position Rear view mirrors The handlebars can be adjusted to one of two positions to suit the rider’s preference. Have a Yamaha dealer adjust the position of the handlebars. The rear view mirrors of this vehicle can be folded forward for parking in narrow spaces.
U36P10E0.book Page 19 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS ● EAU47000 Adjusting the shock absorber assembly 3 2 This shock absorber assembly is equipped with a spring preload adjusting ring. ● (b) (a) 1 ECA10101 NOTICE 4 To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. Adjust the spring preload as follows. To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a).
U36P10E0.book Page 20 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. below and have a Yamaha dealer repair it if it does not function properly. TIP The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U36P10E0.book Page 21 Thursday, November 13, 2008 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES 4 WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. NO The neutral switch may not be working correctly.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM 5 CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play.
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. • Tighten if necessary. — Instruments, lights, signals and switches • Check operation. • Correct if necessary. — Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU46632 EAU40197 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM OPERATION AND IMPORTANT RIDING POINTS 2. Shift the transmission into the neutral position. (See page 6-2.) The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. NOTICE: For maximum engine life, never accelerate hard when the engine is cold! [ECA11041] If the engine fails to start, release the start switch, wait a few seconds, and then try again.
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U36P10E0.book Page 4 Thursday, November 13, 2008 4:45 PM OPERATION AND IMPORTANT RIDING POINTS 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10310 NOTICE ● ● Keep the engine speed out of the tachometer red zone. If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17542 Owner’s tool kit 1 1. Owner’s tool kit The owner’s tool kit is located under the passenger seat. (See page 4-13.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary.
U36P10E0.book Page 4 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32185 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Replace. Every 24000 mi (37000 km) 2 * Clutch • Check operation. • Adjust or replace cable.
U36P10E0.book Page 5 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 9 * 10 11 * 7 ITEM Swingarm pivot bearings Drive chain Steering bearings ROUTINE 600 mi (1000 km) or 1 month • Check operation and for excessive play. ODOMETER READINGS 4000 mi (7000 km) or 6 months √ 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months √ √ √ √ • Lubricate with lithium-soap-based grease.
U36P10E0.book Page 6 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 17 Sidestand pivot • Check operation. • Apply lithium-soap-based grease lightly. 18 * Sidestand switch • Check operation and replace if necessary.
U36P10E0.book Page 7 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 26 * Throttle grip housing and cable • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable. 27 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U36P10E0.book Page 8 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT • Replace the brake hoses every four years and if cracked or damaged.
U36P10E0.book Page 9 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 EAU46740 Removing and installing cowlings and panels To remove the cowling Remove the bolts, and then take the cowling off. The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed. 1 2 Cowling A 1 2 2 1. Cowling C 2. Panel A 2 2 1 7 1 1. Cowling A 2.
U36P10E0.book Page 10 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the quick fastener and the bolts, and then take the cowling off. 1 2 3 1 3 3 2 2 1. Cowling B 2. Quick fastener 3. Bolt 3. Remove the turn signal light lead from the guide, and then disconnect the turn signal light lead coupler. 1. Turn signal light lead 2. Guide 3. Turn signal light lead coupler 3. Install cowling A. EAU46770 Panel A To install the cowling 1.
U36P10E0.book Page 11 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 1 2 2 3 3 1. Panel A 2. Bolt 3. Quick fastener 1. Panel B 2. Quick fastener 3. Bolt To install the panel Place the panel in the original position, and then install the bolt and the quick fastener. 3. Pull the panel backward to remove it. 2. Slide the panel backward, and then lift up the rear of the panel slightly. 7 EAU47370 Panels B and C To remove one of the panels 1.
U36P10E0.book Page 12 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19642 Checking the spark plugs 2. Install the bolt and the quick fastener. The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart.
U36P10E0.book Page 13 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19672 TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 7 Canister (for California only) EAU46720 Engine oil and oil filter cartridge The engine oil level should be checked before each ride.
U36P10E0.book Page 14 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 1 2 1 3 1. Engine oil dipstick 2. Maximum level mark 3. Minimum level mark TIP The engine oil should be between the minimum and maximum level marks. 5. If the engine oil is at or below the minimum level mark, remove the oil filler cap, and then add sufficient oil of the recommended type to raise it to the correct level. 1. Engine oil filler cap 6.
U36P10E0.book Page 15 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 9. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. TIP An oil filter wrench is available at a Yamaha dealer. 6. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge. 1 1. Torque wrench Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 1. O-ring 7 8.
U36P10E0.book Page 16 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● addition, do not use oils labeled “ENERGY CONSERVING II” or higher. Make sure that no foreign material enters the crankcase. 1 ECA10400 EAU20070 NOTICE Coolant If the oil level warning light flickers or remains on, immediately turn the engine off and have a Yamaha dealer check the vehicle. The coolant level should be checked before each ride.
U36P10E0.book Page 17 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT TIP The coolant should be between the minimum and maximum level marks. 1 2 3 2 [ECA10472] 3 1. Coolant reservoir cap 2. Coolant reservoir breather hose 3. Guide 1 1. Coolant reservoir 2. Maximum level mark 3. Minimum level mark 7 against frost and corrosion.
U36P10E0.book Page 18 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 7. Drain the coolant from the coolant reservoir by turning it upside down. 8. Remove the coolant drain bolt to drain the cooling system. EAU47320 To change the coolant 1. Place the vehicle on a level surface and let the engine cool if necessary. 2. Remove cowlings A and C. (See page 7-9.) 3. Place a container under the engine to collect the used coolant. 4. Remove the radiator cap.
U36P10E0.book Page 19 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 11. Install the coolant reservoir and its reservoir cover by placing them in the original position, and then installing the bolts. 12. Pour the specified amount of the recommended coolant into the radiator and reservoir.
U36P10E0.book Page 20 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT case cover, be careful not to allow foreign objects to drop into the air intake manifold. [ECA12881] 2 2 1 6. Insert a new air filter element into the air filter case. NOTICE: Make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn.
U36P10E0.book Page 21 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44734 Checking the engine idling speed EAU21382 Checking the throttle cable free play Check the engine idling speed and, if necessary, have it corrected by a Yamaha dealer. Engine idling speed: 1250–1350 r/min 1. Throttle cable free play 7 The throttle cable free play should measure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip.
U36P10E0.book Page 22 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21752 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10501 WARNING Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U36P10E0.book Page 23 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10580 WARNING ● ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately. The replacement of all wheeland brake-related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience.
U36P10E0.book Page 24 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● ● “broken in”. Therefore, it is advisable before doing any highspeed riding to ride conservatively for approximately 100 km (60 mi) after installing a new tire. The tires must be warmed up before a high-speed run. Always adjust the tire air pressure according to the operating conditions.
U36P10E0.book Page 25 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22272 TIP If the specified clutch lever free play cannot be obtained as described above, proceed as follows. 7 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loosen the clutch cable. 2. Remove cowlings A and B. (See page 7-9.) 3. Loosen the locknut further down the clutch cable. 4.
U36P10E0.book Page 26 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads indicator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22390 EAU39371 Checking the brake fluid level Front brake EAU22500 EAU22420 Front brake pads 1.
U36P10E0.book Page 27 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. TIP The rear brake fluid reservoir is located behind panel A. (See page 7-9.
U36P10E0.book Page 28 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits. [ECA10571] EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22773 To check the drive chain slack 1. Place the motorcycle on the sidestand.
U36P10E0.book Page 29 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23023 Cleaning and lubricating the drive chain 1 2 1. Alignment plate 2. Notch 3. Tighten the axle nut, and then tighten the locknuts to the specified torque. 7 Tightening torques: Axle nut: 90 Nm (9.0 m·kgf, 65 ft·lbf) Locknut: 16 Nm (1.
U36P10E0.book Page 30 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 EAU23093 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U36P10E0.book Page 31 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers Brake lever Clutch lever 7 The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U36P10E0.book Page 32 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Checking and lubricating the sidestand EAUM1650 Lubricating the swingarm pivots EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
U36P10E0.book Page 33 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. 7 EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U36P10E0.book Page 34 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU33654 Battery 3 4 2 1 1. 2. 3. 4. Battery band Battery cover Negative battery lead (black) Positive battery lead (red) ● This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened.
U36P10E0.book Page 35 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary. 3. Fully charge the battery before installation. 4. After installation, make sure that the battery leads are properly connected to the battery terminals.
U36P10E0.book Page 36 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU47410 Specified fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 15.0 A Ignition fuse: 10.0 A Radiator fan fuse: 20.0 A Fuel injection system fuse: 10.0 A Backup fuse: 10.0 A 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
U36P10E0.book Page 37 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 1 EAU47400 Replacing the tail/brake light bulb 1. Remove the passenger seat. (See page 4-13.) 2. Remove the owner’s tool kit. 3. Remove the socket (together with the bulb) by turning it counterclockwise. 1 2 7 2 1. Tail/brake light bulb 2. Tail/brake light bulb socket 5. Insert a new bulb into the socket. 6.
U36P10E0.book Page 38 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24312 EAU24204 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. Replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 1 1 1 2 1. License plate light bulb socket 2. License plate light bulb 2 2 1. Turn signal light lens 2. Screw 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3.
U36P10E0.book Page 39 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U36P10E0.book Page 40 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the brake caliper (together with the reflector) on each side by removing the bolts. NOTICE: Do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut. [ECA11051] 1 2 3 3. Install the brake caliper (together with the reflector) on each side by installing the bolts.
U36P10E0.book Page 41 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Lift the rear wheel off the ground according to the procedure on page 7-39. 4. Remove the axle nut. 5. Push the wheel forward, and then remove the drive chain from the rear sprocket. 6. While supporting the brake caliper and slightly lifting the wheel, pull the wheel axle out. 2 4 3 5 1 EAU34431 To install the rear wheel 1.
U36P10E0.book Page 42 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Lower the rear wheel so that it is on the ground, and then put the sidestand down. 5. Adjust the drive chain slack. (See page 7-28.) 6. Tighten the axle nut to the specified torque. Tightening torque: Axle nut: 90 Nm (9.0 m·kgf, 65 ft·lbf) EAU25871 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation.
U36P10E0.book Page 43 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42501 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U36P10E0.book Page 44 Thursday, November 13, 2008 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM MOTORCYCLE CARE AND STORAGE ● ● ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM MOTORCYCLE CARE AND STORAGE 4. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 5. Use spray oil as a universal cleaner to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it.
U36P10E0.book Page 4 Thursday, November 13, 2008 4:45 PM MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM SPECIFICATIONS Dimensions: Overall length: 2120 mm (83.5 in) Overall width: 770 mm (30.3 in) Overall height: 1185 mm (46.7 in) Seat height: 785 mm (30.9 in) Wheelbase: 1440 mm (56.7 in) Ground clearance: 140 mm (5.51 in) Minimum turning radius: 2800 mm (110.2 in) Weight: With oil and fuel: FZ6RY 212.0 kg (467 lb) FZ6RYC 213.
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM SPECIFICATIONS Gear ratio: 1st: 37/13 (2.846) 2nd: 37/19 (1.947) 3rd: 28/18 (1.556) 4th: 32/24 (1.333) 5th: 25/21 (1.190) 6th: 26/24 (1.083) Chassis: Frame type: Diamond Caster angle: 26.00 ° Trail: 103.5 mm (4.
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM SPECIFICATIONS Wheel travel: 130.0 mm (5.12 in) Electrical system: Ignition system: TCI (digital) Charging system: AC magneto Battery: Model: GT12B-4 Voltage, capacity: 12 V, 10.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: 9 Headlight: 12 V, 60 W/55 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal/position light: 12 V, 21 W/5.0 W × 2 Rear turn signal light: 12 V, 21.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 Key identification number EAU26400 Vehicle identification number Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: VEHICLE IDENTIFICATION NUMBER: 1 1.
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM CONSUMER INFORMATION EAU26520 Model label 1 1. Model label The model label is affixed to the frame under the passenger seat. (See page 4-13.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
U36P10E0.
U36P10E0.book Page 5 Thursday, November 13, 2008 4:45 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
U36P10E0.
U36P10E0.book Page 7 Thursday, November 13, 2008 4:45 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U36P10E0.book Page 8 Thursday, November 13, 2008 4:45 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U36P10E0.book Page 9 Thursday, November 13, 2008 4:45 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U36P10E0.book Page 10 Thursday, November 13, 2008 4:45 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM INDEX A F Air filter element, replacing ................... 7-19 B Battery .................................................. 7-34 Brake and clutch levers, checking and lubricating ........................................... 7-31 Brake and shift pedals, checking and lubricating ........................................... 7-30 Brake fluid, changing ............................ 7-27 Brake fluid level, checking .................... 7-26 Brake lever .
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM INDEX Troubleshooting .................................... 7-42 Troubleshooting charts ......................... 7-43 Turn signal indicator light ........................ 4-2 Turn signal light bulb, replacing ............ 7-38 Turn signal switch ................................... 4-9 V Valve clearance .................................... 7-21 Vehicle identification number ................ 10-1 W Warranty, extended...............................
U36P10E0.
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.11-4.
