Read this manual carefully before operating this vehicle.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM EAU50920 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY We Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM INTRODUCTION EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the FZ8-N/FZ8-NA, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ8-N/FZ8-NA.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U39PE2E0.book Page 2 Thursday, November 8, 2012 9:24 AM IMPORTANT MANUAL INFORMATION EAU10200 FZ8-N/FZ8-NA OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd. 1st edition, October 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-3 Controls and instruments.................2-5 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Immobilizer system .........................3-1 Main switch/steering lock ................
U39PE2E0.book Page 2 Thursday, November 8, 2012 9:24 AM TABLE OF CONTENTS Checking the steering ...................6-30 Checking the wheel bearings .......6-31 Battery ..........................................6-31 Replacing the fuses ......................6-32 Replacing the headlight bulb ........6-35 Replacing the tail/brake light bulb ...........................................6-37 Replacing a turn signal light bulb ...........................................6-37 Replacing the license plate light bulb .
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM SAFETY INFORMATION EAU1028A 1 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U39PE2E0.book Page 2 Thursday, November 8, 2012 9:24 AM SAFETY INFORMATION ● ● Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. • Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. • Know your skills and limits. Staying within your limits may help you to avoid an accident.
U39PE2E0.book Page 3 Thursday, November 8, 2012 9:24 AM SAFETY INFORMATION 1 Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust.
U39PE2E0.book Page 4 Thursday, November 8, 2012 9:24 AM SAFETY INFORMATION ● tents, can create unstable handling or a slow steering response. This vehicle is not designed to pull a trailer or to be attached to a sidecar. Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle.
U39PE2E0.book Page 5 Thursday, November 8, 2012 9:24 AM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM DESCRIPTION EAU32220 Left view FZ8-N 1 2 3 4 5 6,7 2 13 12 11 10 9 1. 2. 3. 4. 5. 6. 7. Front fork spring preload adjusting bolt (page 3-20) Air filter element (page 6-14) Seat lock (page 3-18) Main fuse (page 6-32) Fuel injection system fuse (page 6-32) Storage compartment (page 3-19) Owner’s tool kit (page 6-2) 8 8. Shock absorber assembly spring preload adjusting ring (page 3-22) 9.
U39PE2E0.book Page 2 Thursday, November 8, 2012 9:24 AM DESCRIPTION FZ8-NA 1 2 3 4 5 6,7 2 13 12 11 10 9 1. 2. 3. 4. 5. 6. 7. 8. 9.
U39PE2E0.book Page 3 Thursday, November 8, 2012 9:24 AM DESCRIPTION EAU32230 Right view FZ8-N 1 2 3 45 6 7 8 2 12 1. 2. 3. 4. 5. 6. 7. 11 10 Luggage strap holder (page 3-24) Fuse box (page 6-32) Battery (page 6-31) Rear brake fluid reservoir (page 6-23) Coolant reservoir (page 6-13) Engine oil filler cap (page 6-10) Front fork rebound damping force adjusting screw (page 3-20) 9 8. Front fork spring preload adjusting bolt (page 3-20) 9.
U39PE2E0.book Page 4 Thursday, November 8, 2012 9:24 AM DESCRIPTION FZ8-NA 1 2 3 45 6 7 8 2 11 10 1. 2. 3. 4. 5. 6. 7. 8. 9. Luggage strap holder (page 3-24) Fuse box (page 6-32) Battery (page 6-31) Rear brake fluid reservoir (page 6-23) Coolant reservoir (page 6-13) Engine oil filler cap (page 6-10) Front fork rebound damping force adjusting screw (page 3-20) Front fork spring preload adjusting bolt (page 3-20) Front fork compression damping force adjusting screw (page 3-20) 9 10.
U39PE2E0.book Page 5 Thursday, November 8, 2012 9:24 AM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 8 2 1. 2. 3. 4. 5. 6. 7. 8.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10977 Immobilizer system 3 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys.
U39PE2E0.book Page 2 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system keys away from the main switch as they may cause signal interference. EAU10472 Main switch/steering lock OFF ON LOCK P The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. TIP Be sure to use the standard key (black bow) for regular use of the vehicle.
U39PE2E0.book Page 3 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10684 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To unlock the steering 1 ECA11020 NOTICE 2 Do not use the parking position for an extended length of time, otherwise the battery may discharge. To lock the steering 3 1 2 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. Push. 2. Turn. 1.
U39PE2E0.book Page 4 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS EAU49392 Indicator lights and warning lights 1 2 345 EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. ABS EAU11254 876 1. 2. 3. 4. 5. 6. 7. 8.
U39PE2E0.book Page 5 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS ECA10021 NOTICE Do not continue to operate the engine if it is overheating. TIP ● 3 ● For radiator-fan-equipped vehicles, the radiator fan(s) automatically switch on or off according to the coolant temperature in the radiator. If the engine overheats, see page 6-46 for further instructions.
U39PE2E0.book Page 6 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 40 °C (Under 104 °F) Message “Lo” is displayed. OK. Go ahead with riding. 40–116 °C (104–242 °F) Coolant temperature is displayed. OK. Go ahead with riding. 117–134 °C (243–274 °F) Coolant temperature flashes. Warning light comes on. Stop the vehicle and allow it to idle until the coolant temperature goes down. If the temperature does not go down, stop the engine.
U39PE2E0.book Page 7 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11534 3 Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 3-10 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”.
U39PE2E0.book Page 8 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS EAU46765 Multi-function meter unit 1 2 3 4 ABS 8 7 6 1. 2. 3. 4. 5. 6. 7. 8.
U39PE2E0.book Page 9 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS Clock 1 5. Push the “RESET” button to set the minutes. 6. Push the “SELECT” button and then release it to start the clock. Odometer and tripmeter modes 3 1. Clock The clock displays when the key is turned to “ON”. In addition, the clock can be displayed for 10 seconds by pushing the “SELECT” button when the main switch is in the “OFF”, “LOCK” or “ ” position. To set the clock 1. Turn the key to “ON”. 2.
U39PE2E0.book Page 10 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS The fuel meter indicates the amount of fuel in the fuel tank. The display segments of the fuel meter disappear towards “E” (Empty) as the fuel level decreases. When the last segment on the left starts flashing, refuel as soon as possible. TIP This fuel meter is equipped with a selfdiagnosis system.
U39PE2E0.book Page 11 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS If a problem is detected in the immobilizer system circuits, the immobilizer system indicator light will flash and the display will indicate an error code. 3 TIP If the display indicates error code 52, this could be caused by transponder interference. If this error code appears, try the following. key and both standard keys to a Yamaha dealer and have the standard keys re-registered.
U39PE2E0.book Page 12 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal lights, push the switch in after it has returned to the center position. EAU12500 1 Horn switch “ ” Press this switch to sound the horn. EAU12660 2 1. Engine stop switch “ 2. Start switch “ ” / ” EAU12350 Pass switch “ ” Press this switch to flash the headlight. EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam.
U39PE2E0.book Page 13 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12820 Clutch lever EAU12871 Shift pedal EAU26824 Brake lever The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. 1 1 3 1 2 3 1. Clutch lever 1. Shift pedal The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever.
U39PE2E0.book Page 14 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU51800 TIP ABS (for ABS models) 1 1. Brake pedal The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. The Yamaha ABS (Anti-lock Brake System) features a dual electronic control system, which acts on the front and rear brakes independently. Operate the brakes with ABS as you would conventional brakes.
U39PE2E0.book Page 15 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS wheel hubs may be damaged, resulting in improper performance of the ABS system. 1 2 EAU13074 Fuel tank cap 1 2 TIP The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING 3 Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. 1.
U39PE2E0.book Page 16 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13221 Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1.
U39PE2E0.book Page 17 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS 3 or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10% (E10).
U39PE2E0.book Page 18 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS ECA10701 NOTICE Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EAU49643 Seats Passenger seat To remove the passenger seat 1. Insert the key into the seat lock, and then turn it counterclockwise. To install the passenger seat 1.
U39PE2E0.book Page 19 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14463 TIP Make sure that the seats are properly secured before riding. Storage compartment 1 1 3 1. Bolt 1. Storage compartment To install the rider seat Insert the projection on the front of the rider seat into the seat holder as shown, place the seat in the original position, and then install the bolts. The storage compartment is located under the passenger seat. (See page 3-18.
U39PE2E0.book Page 20 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS ● Do not exceed the maximum load of FZ8-N 199 kg (439 lb) FZ8-NA 194 kg (428 lb) for the vehicle. EAU55260 Adjusting the front fork 1 EWA14670 1 WARNING Always adjust the spring preload on both fork legs equally, otherwise poor handling and loss of stability may result. Each front fork leg is equipped with a spring preload adjusting bolt.
U39PE2E0.book Page 21 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS Spring preload setting: Minimum (soft): Distance A = 14.0 mm (0.55 in) Standard: Distance A = 11.0 mm (0.43 in) Maximum (hard): Distance A = 4.0 mm (0.16 in) 3 Rebound damping force The rebound damping force is adjusted on the right front fork leg only. To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting screw in direction (a).
U39PE2E0.book Page 22 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS ber of clicks of each damping force adjusting mechanism and to modify the specifications as necessary. EAU39345 Adjusting the shock absorber assembly (a) This shock absorber assembly is equipped with a spring preload adjusting ring and a rebound damping force adjusting screw.
U39PE2E0.book Page 23 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS 3 Rebound damping force To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting screw in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting screw in direction (b). TIP To obtain a precise adjustment, it is advisable to check the actual total number of clicks or turns of the damping force adjusting mechanism.
U39PE2E0.book Page 24 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS EAU38961 Luggage strap holders 1 2 on the passenger seat, remove the passenger seat, unhook the straps from the hooks, and then install the seat with the straps hanging out from under the passenger seat. (See page 3-18.) 2 EAU15305 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
U39PE2E0.book Page 25 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a Yamaha dealer repair it if it does not function properly. 3 EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
U39PE2E0.book Page 26 Thursday, November 8, 2012 9:24 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. NO The neutral switch may not be working correctly.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15597 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U39PE2E0.book Page 2 Thursday, November 8, 2012 9:24 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary.
U39PE2E0.book Page 3 Thursday, November 8, 2012 9:24 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. • Tighten if necessary. — Instruments, lights, signals and switches • Check operation. • Correct if necessary. — Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU48710 EAU51790 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U39PE2E0.book Page 2 Thursday, November 8, 2012 9:24 AM OPERATION AND IMPORTANT RIDING POINTS a warning or indicator light remains on, see page 3-4 for the corresponding warning and indicator light circuit check. For ABS models: The ABS warning light should come on when the main switch is turned to “ON” and then go off after traveling at a speed of 10 km/h (6 mi/h) or higher. tery. Do not crank the engine more than 10 seconds on any one attempt.
U39PE2E0.book Page 3 Thursday, November 8, 2012 9:24 AM OPERATION AND IMPORTANT RIDING POINTS ECA10260 NOTICE ● ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances. The transmission is properly lubricated only when the engine is running. Inadequate lubrication may damage the transmission.
U39PE2E0.book Page 4 Thursday, November 8, 2012 9:24 AM OPERATION AND IMPORTANT RIDING POINTS 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10310 NOTICE ● ● 5 Keep the engine speed out of the tachometer red zone. If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17244 EWA15122 EAU17302 WARNING Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U39PE2E0.book Page 2 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17542 Owner’s tool kit 1 1. Owner’s tool kit 6 The owner’s tool kit is located under the passenger seat. (See page 3-18.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U39PE2E0.book Page 3 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU46861 TIP ● ● ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
U39PE2E0.book Page 4 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770F General maintenance and lubrication chart ODOMETER READING NO. 1 2 ITEM CHECK OR MAINTENANCE JOB 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) ANNUAL CHECK √ Air filter element • Replace. Clutch • Check operation. • Adjust. √ √ √ √ √ • Check operation, fluid level and vehicle for fluid leakage.
U39PE2E0.book Page 5 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. 11 ITEM Drive chain 12 * Steering bearings 13 * Chassis fasteners CHECK OR MAINTENANCE JOB • Check chain slack, alignment and condition. • Adjust and lubricate chain with a special O-ring chain lubricant thoroughly. • Check bearing play and steering for roughness.
U39PE2E0.book Page 6 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 22 * Rear suspension relay arm and connecting arm pivoting points • Check operation. 23 Engine oil • Change. • Check oil level and vehicle for oil leakage. √ 24 Engine oil filter cartridge • Replace. √ 25 * Cooling system CHECK OR MAINTENANCE JOB 1000 km (600 mi) • Check coolant level and vehicle for coolant leakage.
U39PE2E0.book Page 7 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18680 TIP ● ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level.
U39PE2E0.book Page 8 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT To install the cowling Place the cowling in the original position, and then install the bolts. EAU18741 Removing and installing the cowling and panel 1 The cowling and panel shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or panel needs to be removed and installed. FZ8-NA 1.
U39PE2E0.book Page 9 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19652 2 1 1. Panel A 2. Bolt To install the panel Place the panel in the original position, and then install the bolt. Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer.
U39PE2E0.book Page 10 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19916 TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. ECA10840 Engine oil and oil filter cartridge FZ8-N 1 The engine oil level should be checked before each ride.
U39PE2E0.book Page 11 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT 4. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. TIP An oil filter wrench is available at a Yamaha dealer. 2 To change the engine oil (with or without oil filter cartridge replacement) 1. Place the vehicle on a level surface. 2. Remove cowling A. (See page 6-8.) (FZ8-NA) 3.
U39PE2E0.book Page 12 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 2.90 L (3.07 US qt, 2.55 Imp.qt) With oil filter cartridge replacement: 3.10 L (3.28 US qt, 2.73 Imp.qt) 1 1. Torque wrench Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down. ECA11620 NOTICE 6 9.
U39PE2E0.book Page 13 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU20070 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. 1 2 3 EAU39087 To check the coolant level 1. Place the vehicle on a level surface and hold it in an upright position.
U39PE2E0.book Page 14 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU49663 EAU33031 Changing the coolant The coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer change the coolant. WARNING! Never attempt to remove the radiator cap when the engine is hot.
U39PE2E0.book Page 15 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT not tilt or pull the fuel tank too much, otherwise the fuel hoses may come loose, which could cause fuel leakage and a fire hazard. [EWA10411] 1 2 6. Remove the air filter case cover by removing the screws. NOTICE: When removing the air filter case cover, be careful not to allow foreign objects to drop into the air intake manifold. [ECA12881] 8. Insert a new air filter element into the air filter case.
U39PE2E0.book Page 16 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT 13. Install the cowling bolts on both sides. 14. Install the rider seat. 2 1 1. 2. 3. 4. 6 EAU34301 Adjusting the engine idling speed The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment.
U39PE2E0.book Page 17 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21384 Engine idling speed: 1100–1300 r/min Checking the throttle grip free play TIP If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. 1 EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise.
U39PE2E0.book Page 18 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21776 Tires Tires are the only contact between the vehicle and the road. Safety in all conditions of riding depends on a relatively small area of road contact. Therefore, it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride.
U39PE2E0.book Page 19 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT TIP The tire tread depth limits may differ from country to country. Always comply with the local regulations. Tire information EWA10481 WARNING ● EWA10471 WARNING ● ● ● Have a Yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehicle with excessively worn tires decreases riding stability and can lead to loss of control.
U39PE2E0.book Page 20 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT Front tire: Size: 120/70 ZR17M/C (58W) Manufacturer/model: BRIDGESTONE/BT021F BB Rear tire: Size: 180/55 ZR17M/C (73W) Manufacturer/model: BRIDGESTONE/BT021R BB FRONT and REAR: Tire air valve: TR412 Valve core: #9100 (original) ● ● speed riding to ride conservatively for approximately 100 km (60 mi) after installing a new tire. The tires must be warmed up before a high-speed run.
U39PE2E0.book Page 21 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22081 Adjusting the clutch lever free play EAU37913 TIP If the specified free play cannot be obtained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. 1. Clutch lever free play adjusting bolt 2. Clutch lever free play Checking the brake lever free play 1 1.
U39PE2E0.book Page 22 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT braking performance, which may result in loss of control and an accident. EAU50750 Brake light switches (for ABS models) The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes effect. If necessary, have a Yamaha dealer adjust the brake light switches. EAU50760 Brake light switches (for nonABS models) 1 (a) 2 (b) 1. Rear brake light switch 2.
U39PE2E0.book Page 23 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart.
U39PE2E0.book Page 24 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT Rear brake (FZ8-N) TIP The rear brake fluid reservoir is located under the rider seat. (See page 3-18.) Specified brake fluid: DOT 4 EWA16010 UPPER Be careful that water or dust does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock, and dirt may clog the ABS hydraulic unit valves. WARNING LOWER 1 1.
U39PE2E0.book Page 25 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22732 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years.
U39PE2E0.book Page 26 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT 1 3. Tighten the axle nut, then the locknuts to their specified torques. (a) 1 Tightening torques: Axle nut: 150 Nm (15 m·kgf, 108 ft·lbf) Locknut: 16 Nm (1.6 m·kgf, 12 ft·lbf) 2 (b) 1. Axle nut 2. Locknut 6 2. To tighten the drive chain, turn the drive chain slack adjusting bolt on each side of the swingarm in direction (a).
U39PE2E0.book Page 27 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23025 Cleaning and lubricating the drive chain may contain substances that could damage the O-rings. [ECA11111] The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrication chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service the drive chain as follows.
U39PE2E0.book Page 28 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23114 6 EAU44273 Checking and lubricating the throttle grip and cable Checking and lubricating the brake and shift pedals The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance chart. The throttle cable is equipped with a rubber cover.
U39PE2E0.book Page 29 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23143 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U39PE2E0.book Page 30 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23272 EAU23283 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U39PE2E0.book Page 31 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23291 Checking the wheel bearings EAU50210 Battery 2 1 3 The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Battery 2. Positive battery lead (red) 3.
U39PE2E0.book Page 32 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. ECA16521 NOTICE To charge a VRLA (Valve Regulated Lead Acid) battery, a special (constant-voltage) battery charger is required. Using a conventional battery charger will damage the battery. 6 To store the battery 1.
U39PE2E0.book Page 33 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT FZ8-NA FZ8-N 1 FZ8-NA 1 2 2 3 4 5 6 7 1 2 3 4 5 6 7 3 8 8 4 9 1. 2. 3. 4. Fuse box Fuel injection system fuse Fuel injection system spare fuse Main fuse 1. 2. 3. 4. 5. 6. 7. 8. 9. 8 Fuse box Ignition fuse Signaling system fuse Taillight fuse Backup fuse (for clock and immobilizer system) Right radiator fan fuse Left radiator fan fuse Headlight fuse Spare fuse 6-33 10 9 1. 2. 3. 4. 5.
U39PE2E0.book Page 34 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT FZ8-NA 1 2 3 1 2 3 1. Left radiator fan fuse 2. Taillight fuse 3. Spare fuse 6 TIP To access the fuel injection system fuse, remove the starter relay cover by pulling it upward. 1. Starter relay cover 2. Fuel injection system fuse 3. Fuel injection system spare fuse If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2.
U39PE2E0.book Page 35 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU49653 Replacing the headlight bulb This model is equipped with a halogen bulb headlight. If the headlight bulb burns out, replace it as follows. ECA10650 NOTICE Take care not to damage the following parts: ● Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected.
U39PE2E0.book Page 36 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT 1 1 2 1. Coupler 5. Disconnect the headlight coupler, then remove the headlight bulb cover. 6 1 2 1. Headlight bulb holder 2. Headlight bulb 7. Place a new headlight bulb into position, then secure it with the bulb holder. 8. Install the headlight bulb cover, then connect the headlight coupler. 9.
U39PE2E0.book Page 37 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24115 Replacing the tail/brake light bulb 1. Remove the passenger seat. (See page 3-18.) 2. Remove the tail/brake light bulb socket (together with the bulb) by turning it counterclockwise. EAU24204 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 1 1 13. Have a Yamaha dealer adjust the headlight beam if necessary. 2 1. Turn signal light lens 2. Screw 1.
U39PE2E0.book Page 38 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24313 1 Replacing the license plate light bulb 1 1. Remove the license plate light unit by removing the screws. 2 1. Turn signal light bulb 6 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screw. NOTICE: Do not overtighten the screw, otherwise the lens may break. [ECA11191] 1. License plate light bulb 2.
U39PE2E0.book Page 39 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU50770 Replacing the auxiliary light bulb If the auxiliary light bulb burns out, replace it as follows. 1. Remove the headlight unit. (See page 6-35.) 2. Remove the auxiliary light coupler (together with the socket and bulb) by turning the coupler counterclockwise. 1 EAU24350 2 3 1 1. Auxiliary light bulb 2. Auxiliary light bulb socket 3. Auxiliary light coupler 4. Insert a new bulb into the socket. 5.
U39PE2E0.book Page 40 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU44791 Front wheel (for non-ABS models) EWA14840 3 WARNING For the ABS model, have a Yamaha dealer remove and install the wheel. EAU39394 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 6 1.
U39PE2E0.book Page 41 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT TIP Make sure that there is enough space between the brake pads before installing the brake calipers onto the brake discs. 1 2 1 5. Install the brake hose holders by installing the bolt and nut. 6. Tighten the brake caliper bolts and the brake hose holder bolts to the specified torques. 2 1. Brake hose holder 2. Bolt and nut 4. Remove the brake caliper on each side by removing the bolts.
U39PE2E0.book Page 42 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44801 Rear wheel (for non-ABS models) EWA14840 WARNING For the ABS model, have a Yamaha dealer remove and install the wheel. EAU25314 To remove the rear wheel 2. Lift the rear wheel off the ground according to the procedure on page 6-39. 3. Remove the axle nut. 4. Fully loosen the locknut on each side of the swingarm. 5.
U39PE2E0.book Page 43 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU39413 To install the rear wheel 1. Install the wheel and the brake caliper bracket by inserting the wheel axle from the left-hand side. TIP ● ● Make sure that the slot in the brake caliper bracket is fit over the retainer on the swingarm. Make sure that there is enough space between the brake pads before installing the wheel. 1 4.
U39PE2E0.book Page 44 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
U39PE2E0.book Page 45 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42364 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the battery. There is no fuel. Supply fuel. Check the fuel level in the fuel tank. 2. Battery The engine does not start. Check the battery. The engine turns over quickly. The battery is good. The engine turns over slowly.
U39PE2E0.book Page 46 Thursday, November 8, 2012 9:24 AM PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWA10400 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, sprockets, the drive chain and wheel axles. Always rinse the dirt and degreaser off with water. EAU26014 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U39PE2E0.book Page 2 Thursday, November 8, 2012 9:24 AM MOTORCYCLE CARE AND STORAGE ● ● 7 ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U39PE2E0.book Page 3 Thursday, November 8, 2012 9:24 AM MOTORCYCLE CARE AND STORAGE 4. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 5. Use spray oil as a universal cleaner to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it.
U39PE2E0.book Page 4 Thursday, November 8, 2012 9:24 AM MOTORCYCLE CARE AND STORAGE 7 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM SPECIFICATIONS Dimensions: Overall length: 2140 mm (84.3 in) Overall width: 770 mm (30.3 in) Overall height: 1065 mm (41.9 in) Seat height: 815 mm (32.1 in) Wheelbase: 1460 mm (57.5 in) Ground clearance: 140 mm (5.51 in) Minimum turning radius: 3000 mm (118.
U39PE2E0.book Page 2 Thursday, November 8, 2012 9:24 AM SPECIFICATIONS 2nd: 2.063 (33/16) 3rd: 1.762 (37/21) 4th: 1.522 (35/23) 5th: 1.350 (27/20) 6th: 1.208 (29/24) Chassis: Frame type: Diamond Caster angle: 25.00 ° Trail: 109 mm (4.
U39PE2E0.book Page 3 Thursday, November 8, 2012 9:24 AM SPECIFICATIONS Charging system: AC magneto Battery: Model: YTZ10S Voltage, capacity: 12 V, 8.6 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60.0 W/55.0 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal light: 12 V, 10.0 W × 2 Rear turn signal light: 12 V, 10.0 W × 2 Auxiliary light: 12 V, 5.0 W × 1 License plate light: 12 V, 5.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM CONSUMER INFORMATION EAU48612 Identification numbers Record the vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. EAU26400 Vehicle identification number EAU26470 Model label 1 1 VEHICLE IDENTIFICATION NUMBER: MODEL LABEL INFORMATION: 9 1. Vehicle identification number 1.
U39PE2E0.book Page 1 Thursday, November 8, 2012 9:24 AM INDEX A E ABS (for ABS models) .......................... 3-14 ABS warning light (for ABS models)....... 3-7 Air filter element, replacing ................... 6-14 Auxiliary light bulb, replacing ................ 6-39 Engine break-in .......................................5-3 Engine idling speed...............................6-16 Engine oil and oil filter cartridge ............6-10 Engine stop switch ................................
U39PE2E0.book Page 2 Thursday, November 8, 2012 9:24 AM INDEX Tool kit .................................................... 6-2 Troubleshooting .................................... 6-43 Troubleshooting charts ......................... 6-45 Turn signal indicator light ........................ 3-4 Turn signal light bulb, replacing ............ 6-37 Turn signal switch ................................. 3-12 V Valve clearance .................................... 6-17 Vehicle identification number .............
U39PE2E0.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012.12-0.
