Read this manual carefully before operating this vehicle.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM EAU50920 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY We Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM INTRODUCTION EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the FZ8-S/FZ8-SA, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ8-S/FZ8-SA.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U42PE2E0.book Page 2 Thursday, December 6, 2012 8:54 AM IMPORTANT MANUAL INFORMATION EAU10200 FZ8-S/FZ8-SA OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd. 1st edition, November 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-3 Controls and instruments.................2-5 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Immobilizer system .........................3-1 Main switch/steering lock ................
U42PE2E0.book Page 2 Thursday, December 6, 2012 8:54 AM TABLE OF CONTENTS Checking the steering ...................6-32 Checking the wheel bearings .......6-32 Battery ..........................................6-33 Replacing the fuses ......................6-34 Replacing a headlight bulb ...........6-36 Replacing the tail/brake light bulb ...........................................6-37 Replacing a turn signal light bulb ...........................................
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM SAFETY INFORMATION EAU1028A 1 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U42PE2E0.book Page 2 Thursday, December 6, 2012 8:54 AM SAFETY INFORMATION ● ● Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. • Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. • Know your skills and limits. Staying within your limits may help you to avoid an accident.
U42PE2E0.book Page 3 Thursday, December 6, 2012 8:54 AM SAFETY INFORMATION 1 Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust.
U42PE2E0.book Page 4 Thursday, December 6, 2012 8:54 AM SAFETY INFORMATION ● tents, can create unstable handling or a slow steering response. This vehicle is not designed to pull a trailer or to be attached to a sidecar. Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle.
U42PE2E0.book Page 5 Thursday, December 6, 2012 8:54 AM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM DESCRIPTION EAU32220 Left view (FZ8-S) 1 2 3 4 5 6,7 2 13 12 11 10 9 1. 2. 3. 4. 5. 6. 7. Front fork spring preload adjusting bolt (page 3-20) Air filter element (page 6-15) Seat lock (page 3-18) Main fuse (page 6-34) Fuel injection system fuse (page 6-34) Storage compartment (page 3-19) Owner’s tool kit (page 6-2) 8 8. Shock absorber assembly spring preload adjusting ring (page 3-22) 9.
U42PE2E0.book Page 2 Thursday, December 6, 2012 8:54 AM DESCRIPTION (FZ8-SA) 1 2 3 4 5 6,7 2 13 12 11 10 9 1. 2. 3. 4. 5. 6. 7. 8. 9.
U42PE2E0.book Page 3 Thursday, December 6, 2012 8:54 AM DESCRIPTION EAU32230 Right view (FZ8-S) 1 2 34 5 6 7 8 2 12 1. 2. 3. 4. 5. 6. 7. 11 10 Luggage strap holder (page 3-24) Fuse box (page 6-34) Battery (page 6-33) Rear brake fluid reservoir (page 6-25) Coolant reservoir (page 6-14) Engine oil filler cap (page 6-11) Front fork rebound damping force adjusting screw (page 3-20) 9 8. Front fork spring preload adjusting bolt (page 3-20) 9.
U42PE2E0.book Page 4 Thursday, December 6, 2012 8:54 AM DESCRIPTION (FZ8-SA) 1 2 4 3 5 6 7 2 11 1. 2. 3. 4. 5. 6. 7. 8. 9.
U42PE2E0.book Page 5 Thursday, December 6, 2012 8:54 AM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 8 2 1. 2. 3. 4. 5. 6. 7. 8.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10977 Immobilizer system 3 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys.
U42PE2E0.book Page 2 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system keys away from the main switch as they may cause signal interference. EAU10472 Main switch/steering lock OFF ON LOCK P The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. TIP Be sure to use the standard key (black bow) for regular use of the vehicle.
U42PE2E0.book Page 3 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10684 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To unlock the steering 1 ECA11020 NOTICE 2 Do not use the parking position for an extended length of time, otherwise the battery may discharge. To lock the steering 3 1 2 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. Push. 2. Turn. 1.
U42PE2E0.book Page 4 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS EAU49392 Indicator lights and warning lights 1 2 345 EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. ABS EAU11254 876 1. 2. 3. 4. 5. 6. 7. 8.
U42PE2E0.book Page 5 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS ECA10021 NOTICE Do not continue to operate the engine if it is overheating. TIP ● 3 ● For radiator-fan-equipped vehicles, the radiator fan(s) automatically switch on or off according to the coolant temperature in the radiator. If the engine overheats, see page 6-46 for further instructions.
U42PE2E0.book Page 6 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 40 °C (Under 104 °F) Message “Lo” is displayed. OK. Go ahead with riding. 40–116 °C (104–242 °F) Coolant temperature is displayed. OK. Go ahead with riding. 117–134 °C (243–274 °F) Coolant temperature flashes. Warning light comes on. Stop the vehicle and allow it to idle until the coolant temperature goes down. If the temperature does not go down, stop the engine.
U42PE2E0.book Page 7 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11534 3 Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 3-10 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”.
U42PE2E0.book Page 8 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS EAU46765 Multi-function meter unit 1 2 3 4 ABS 8 7 6 1. 2. 3. 4. 5. 6. 7. 8.
U42PE2E0.book Page 9 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS Clock 1 5. Push the “RESET” button to set the minutes. 6. Push the “SELECT” button and then release it to start the clock. Odometer and tripmeter modes 3 1. Clock The clock displays when the key is turned to “ON”. In addition, the clock can be displayed for 10 seconds by pushing the “SELECT” button when the main switch is in the “OFF”, “LOCK” or “ ” position. To set the clock 1. Turn the key to “ON”. 2.
U42PE2E0.book Page 10 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS The fuel meter indicates the amount of fuel in the fuel tank. The display segments of the fuel meter disappear towards “E” (Empty) as the fuel level decreases. When the last segment on the left starts flashing, refuel as soon as possible. TIP This fuel meter is equipped with a selfdiagnosis system.
U42PE2E0.book Page 11 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS If a problem is detected in the immobilizer system circuits, the immobilizer system indicator light will flash and the display will indicate an error code. 3 TIP If the display indicates error code 52, this could be caused by transponder interference. If this error code appears, try the following. key and both standard keys to a Yamaha dealer and have the standard keys re-registered.
U42PE2E0.book Page 12 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal lights, push the switch in after it has returned to the center position. EAU12500 1 Horn switch “ ” Press this switch to sound the horn. EAU12660 2 1. Engine stop switch “ 2. Start switch “ ” / ” EAU12350 Pass switch “ ” Press this switch to flash the headlight. EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam.
U42PE2E0.book Page 13 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12820 Clutch lever EAU12871 Shift pedal EAU26824 Brake lever The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. 1 1 3 1 2 3 1. Clutch lever 1. Shift pedal The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever.
U42PE2E0.book Page 14 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU51800 TIP ABS (for ABS models) 1 1. Brake pedal The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. The Yamaha ABS (Anti-lock Brake System) features a dual electronic control system, which acts on the front and rear brakes independently. Operate the brakes with ABS as you would conventional brakes.
U42PE2E0.book Page 15 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS wheel hubs may be damaged, resulting in improper performance of the ABS system. 1 2 EAU13074 Fuel tank cap 1 2 TIP The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING 3 Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. 1.
U42PE2E0.book Page 16 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13221 Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1.
U42PE2E0.book Page 17 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS 3 or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10% (E10).
U42PE2E0.book Page 18 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS ECA10701 NOTICE Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EAU49643 Seats Passenger seat To remove the passenger seat 1. Insert the key into the seat lock, and then turn it counterclockwise. To install the passenger seat 1.
U42PE2E0.book Page 19 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14463 TIP Make sure that the seats are properly secured before riding. Storage compartment 1 1 3 1. Bolt 1. Storage compartment To install the rider seat Insert the projection on the front of the rider seat into the seat holder as shown, place the seat in the original position, and then install the bolts. The storage compartment is located under the passenger seat. (See page 3-18.
U42PE2E0.book Page 20 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS ● Do not exceed the maximum load of FZ8-S 195 kg (430 lb) FZ8-SA 190 kg (419 lb) for the vehicle. EAU39671 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for parking in narrow spaces. Fold the mirrors back to their original position before riding.
U42PE2E0.book Page 21 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS 1 (a) 1 (b) (a) (b) 3 1. Spring preload adjusting bolt The spring preload setting is determined by measuring distance A, shown in the illustration. The shorter distance A is, the higher the spring preload; the longer distance A is, the lower the spring preload. Spring preload setting: Minimum (soft): Distance A = 14.0 mm (0.55 in) Standard: Distance A = 11.0 mm (0.43 in) Maximum (hard): Distance A = 4.0 mm (0.
U42PE2E0.book Page 22 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS ber of clicks of each damping force adjusting mechanism and to modify the specifications as necessary. (b) EAU39345 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting ring and a rebound damping force adjusting screw. (a) ECA10101 NOTICE 1 To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. 1.
U42PE2E0.book Page 23 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS (a) 1 (b) 2 3 4 1234 3 5678 9 Rebound damping force To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting screw in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting screw in direction (b).
U42PE2E0.book Page 24 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS ● Do not dispose of a damaged or worn-out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. EAU15151 Luggage strap holders EAU15305 Sidestand 1 1. Luggage strap holder There is a luggage strap holder on each passenger footrest. The sidestand is located on the left side of the frame.
U42PE2E0.book Page 25 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a Yamaha dealer repair it if it does not function properly. 3 EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
U42PE2E0.book Page 26 Thursday, December 6, 2012 8:54 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. NO The neutral switch may not be working correctly.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15597 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U42PE2E0.book Page 2 Thursday, December 6, 2012 8:54 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary.
U42PE2E0.book Page 3 Thursday, December 6, 2012 8:54 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. • Tighten if necessary. — Instruments, lights, signals and switches • Check operation. • Correct if necessary. — Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU48710 EAU51790 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U42PE2E0.book Page 2 Thursday, December 6, 2012 8:54 AM OPERATION AND IMPORTANT RIDING POINTS a warning or indicator light remains on, see page 3-4 for the corresponding warning and indicator light circuit check. For ABS models: The ABS warning light should come on when the main switch is turned to “ON” and then go off after traveling at a speed of 10 km/h (6 mi/h) or higher. tery. Do not crank the engine more than 10 seconds on any one attempt.
U42PE2E0.book Page 3 Thursday, December 6, 2012 8:54 AM OPERATION AND IMPORTANT RIDING POINTS ECA10260 NOTICE ● ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances. The transmission is properly lubricated only when the engine is running. Inadequate lubrication may damage the transmission.
U42PE2E0.book Page 4 Thursday, December 6, 2012 8:54 AM OPERATION AND IMPORTANT RIDING POINTS 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10310 NOTICE ● ● 5 Keep the engine speed out of the tachometer red zone. If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17244 EWA15122 EAU17302 WARNING Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U42PE2E0.book Page 2 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17542 Owner’s tool kit 1 1. Owner’s tool kit 6 The owner’s tool kit is located under the passenger seat. (See page 3-18.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U42PE2E0.book Page 3 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU46861 TIP ● ● ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
U42PE2E0.book Page 4 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770F General maintenance and lubrication chart ODOMETER READING NO. 1 2 ITEM CHECK OR MAINTENANCE JOB 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) ANNUAL CHECK √ Air filter element • Replace. Clutch • Check operation. • Adjust. √ √ √ √ √ • Check operation, fluid level and vehicle for fluid leakage.
U42PE2E0.book Page 5 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. 11 ITEM Drive chain 12 * Steering bearings 13 * Chassis fasteners CHECK OR MAINTENANCE JOB • Check chain slack, alignment and condition. • Adjust and lubricate chain with a special O-ring chain lubricant thoroughly. • Check bearing play and steering for roughness.
U42PE2E0.book Page 6 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 22 * Rear suspension relay arm and connecting arm pivoting points • Check operation. 23 Engine oil • Change. • Check oil level and vehicle for oil leakage. √ 24 Engine oil filter cartridge • Replace. √ 25 * Cooling system CHECK OR MAINTENANCE JOB 1000 km (600 mi) • Check coolant level and vehicle for coolant leakage.
U42PE2E0.book Page 7 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18680 TIP ● ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level.
U42PE2E0.book Page 8 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18722 Removing and installing the cowling and panels The cowling and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to be removed and installed. FZ8-SA 1 2 1 1. Panel A 2. Panel B To install the cowling Place the cowling in the original position, and then install the bolts. 1 6 2 1.
U42PE2E0.book Page 9 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU49811 Panels A and B To remove a panel Remove the quick fastener and the bolts, and then pull the panel off as shown. To install a panel Place the panel in the original position, and then install the bolts and the quick fastener. 2 1 2 3 1. Panel C 2. Bolt 1 1 1. Bolt 2. Panel A 3. Quick fastener EAU19151 Panel C To remove the panel Remove the bolt, and then pull the panel off as shown.
U42PE2E0.book Page 10 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19652 Checking the spark plugs 6 The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U42PE2E0.book Page 11 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU49791 Engine oil and oil filter cartridge FZ8-S 4. If the engine oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. 1 The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart.
U42PE2E0.book Page 12 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT FZ8-S 1 2 7. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge. 2 1 1. Engine oil drain bolt 2. Gasket 6 TIP Skip steps 6–8 if the oil filter cartridge is not being replaced. 1. Oil filter wrench 2. Oil filter cartridge FZ8-SA 1. O-ring 1 2 6. Remove the oil filter cartridge with an oil filter wrench. TIP Make sure that the O-ring is properly seated. 8.
U42PE2E0.book Page 13 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT FZ8-S 9. Install the engine oil drain bolt and its new gasket, and then tighten the bolt to the specified torque. ECA11620 NOTICE ● Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 1 1. Torque wrench FZ8-SA 10. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 8-1.
U42PE2E0.book Page 14 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT ECA10401 EAU20070 NOTICE Coolant If the oil level warning light flickers or remains on even if the oil level is correct, immediately turn the engine off and have a Yamaha dealer check the vehicle. The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. 12.
U42PE2E0.book Page 15 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT If water has been used instead of coolant, replace it with coolant as soon as possible, otherwise the cooling system will not be protected against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
U42PE2E0.book Page 16 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT 6. Remove the fuel tank bolt on both sides. 1 2 2 1 3 1. Side cowling 2. Fuel tank cowling 3. Fuel tank cowling bolt 6 1 1. Air filter case 2. Fuel tank 1. Fuel tank bolt 5. Pull the bottom of the fuel tank cowling outward on both sides, then remove the cowling by moving it forward, and then lifting it up. 1 7.
U42PE2E0.book Page 17 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. [ECA10481] 1 1 1. Screw 9. Pull the air filter element out. 1 2 2 1. Air filter element 2. Air intake manifold 11. Install the air filter case cover by installing the screws. 12. Place the fuel tank in the original position.
U42PE2E0.book Page 18 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT 15. Install the side cowling bolt on both sides. 16. Install the panels. 17. Install the rider seat. 6 EAU34301 Adjusting the engine idling speed The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment.
U42PE2E0.book Page 19 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21384 Checking the throttle grip free play 1 EAU21401 EAU21776 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U42PE2E0.book Page 20 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT weight of rider, passenger, cargo, and accessories approved for this model. 6 Tire air pressure (measured on cold tires): 0–90 kg (0–198 lb): Front: 250 kPa (2.50 kgf/cm², 36 psi) Rear: 290 kPa (2.90 kgf/cm², 42 psi) FZ8-S 90–195 kg (198–430 lb) FZ8-SA 90–190 kg (198–419 lb): Front: 250 kPa (2.50 kgf/cm², 36 psi) Rear: 290 kPa (2.90 kgf/cm², 42 psi) High-speed riding: Front: 250 kPa (2.
U42PE2E0.book Page 21 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT Tire information EWA10481 WARNING ● ● 1. Tire air valve 2. Tire air valve core 3. Tire air valve cap with seal This motorcycle is equipped with tubeless tires, tire air valves and cast wheels. Tires age, even if they have not been used or have only been used occasionally. Cracking of the tread and sidewall rubber, sometimes accompanied by carcass deformation, is an evidence of ageing.
U42PE2E0.book Page 22 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT ● ● 6 speed riding to ride conservatively for approximately 100 km (60 mi) after installing a new tire. The tires must be warmed up before a high-speed run. Always adjust the tire air pressure according to the operating conditions. EAU21962 Cast wheels To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels.
U42PE2E0.book Page 23 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU37913 TIP If the specified free play cannot be obtained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. Checking the brake lever free play braking performance, which may result in loss of control and an accident. 1 1. No brake lever free play There should be no free play at the brake lever end.
U42PE2E0.book Page 24 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU50750 Brake light switches (for ABS models) EAU50760 Brake light switches (for nonABS models) The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes effect. If necessary, have a Yamaha dealer adjust the brake light switches.
U42PE2E0.book Page 25 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. EAU46291 Rear brake pads EAU51711 Checking the brake fluid level Rear brake (FZ8-S) Before riding, check that the brake fluid is above the minimum level mark. Check the brake fluid level with the top of the reservoir level. Replenish the brake fluid if necessary.
U42PE2E0.book Page 26 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT TIP The rear brake fluid reservoir is located under the rider seat. (See page 3-18.) Specified brake fluid: DOT 4 EWA16010 ● Be careful that water or dust does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock, and dirt may clog the ABS hydraulic unit valves.
U42PE2E0.book Page 27 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. 1 1 2 EAU22774 To check the drive chain slack 1. Place the motorcycle on the sidestand. TIP When checking and adjusting the drive chain slack, there should be no weight on the motorcycle. 2. Shift the transmission into the neutral position. 3. Measure the drive chain slack as shown.
U42PE2E0.book Page 28 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT 1 3. Tighten the axle nut, then the locknuts to their specified torques. (a) Tightening torques: Axle nut: 150 Nm (15 m·kgf, 108 ft·lbf) Locknut: 16 Nm (1.6 m·kgf, 12 ft·lbf) (b) 1. Drive chain slack adjusting bolt 6 TIP Using the alignment marks on each side of the swingarm, make sure that both drive chain pullers are in the same position for proper wheel alignment. 4.
U42PE2E0.book Page 29 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT may contain substances that could damage the O-rings. [ECA11111] EAU23095 EAU23114 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary.
U42PE2E0.book Page 30 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44273 Checking and lubricating the brake and shift pedals EAU23143 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U42PE2E0.book Page 31 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease Checking and lubricating the sidestand EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
U42PE2E0.book Page 32 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 Checking the steering ECA10590 NOTICE 6 If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U42PE2E0.book Page 33 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU50210 Battery 2 1 3 1. Battery 2. Positive battery lead (red) 3. Negative battery lead (black) ● The battery is located under the rider seat. (See page 3-18.) This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened.
U42PE2E0.book Page 34 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT is turned to “OFF”, then connect the positive lead before connecting the negative lead. [ECA16840] 4. After installation, make sure that the battery leads are properly connected to the battery terminals. ECA16530 NOTICE EAU49823 Replacing the fuses FZ8-S 1 The main fuse, the fuel injection system fuse, and the fuse boxes, which contain the fuses for the individual circuits, are located under the rider seat.
U42PE2E0.book Page 35 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT FZ8-SA FZ8-SA 1 1 2 FZ8-SA 2 3 4 5 6 7 3 8 8 4 10 9 1. 2. 3. 4. Fuse box Fuel injection system fuse Fuel injection system spare fuse Main fuse 1. 2. 3. 4. 5. Fuse box Ignition fuse Signaling system fuse Headlight fuse Backup fuse (for clock and immobilizer system) 6. ABS solenoid fuse 7. ABS motor fuse 8. Spare fuse 9. ABS control unit fuse 10.Right radiator fan fuse 6-35 1 2 3 1.
U42PE2E0.book Page 36 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23934 1 2 3 1. Starter relay cover 2. Fuel injection system fuse 3. Fuel injection system spare fuse 6 If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage.
U42PE2E0.book Page 37 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24115 2 1. Remove the passenger seat. (See page 3-18.) 2. Remove the tail/brake light bulb socket (together with the bulb) by turning it counterclockwise. 1 1. Do not touch the glass part of the bulb. 1. Disconnect the headlight coupler, and then remove the headlight bulb cover. 2 1 Replacing the tail/brake light bulb 1 1. Headlight bulb 2. Headlight bulb holder 3.
U42PE2E0.book Page 38 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24313 EAU24204 Replacing a turn signal light bulb 1 1. Remove the turn signal light lens by removing the screw. Replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 1 1. Turn signal light bulb 2 6 1. Turn signal light lens 2. Screw 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3.
U42PE2E0.book Page 39 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32834 Replacing an auxiliary light bulb 1 2 1. License plate light bulb 2. License plate light bulb socket 3. Remove the burnt-out bulb by pulling it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws. This model is equipped with two auxiliary lights.
U42PE2E0.book Page 40 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U42PE2E0.book Page 41 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT 1 3 2 1 2 1 1. Front wheel axle pinch bolt 2. Wheel axle 3. Brake caliper bolt 2. Lift the front wheel off the ground according to the procedure in the previous section “Supporting the motorcycle”. 3. Remove the brake hose holder on each side by removing the bolt and nut. 2 1. Brake hose holder 2. Bolt and nut 1. Brake caliper bolt 2. Brake caliper 4.
U42PE2E0.book Page 42 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44801 TIP Make sure that there is enough space between the brake pads before installing the brake calipers onto the brake discs. 5. Install the brake hose holders by installing the bolt and nut. 6. Tighten the brake caliper bolts and the brake hose holder bolts to the specified torques. 6 Tightening torques: Brake caliper bolt: 40 Nm (4.0 m·kgf, 29 ft·lbf) Brake hose holder bolt: 6 Nm (0.6 m·kgf, 4.
U42PE2E0.book Page 43 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU39413 TIP ● ● If the drive chain is difficult to remove, remove the wheel axle first, and then lift the wheel upward enough to remove the drive chain from the rear sprocket. The drive chain cannot be disassembled. 7. While supporting the brake caliper bracket, pull the wheel axle out, and then remove the wheel.
U42PE2E0.book Page 44 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25871 Troubleshooting 6 Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself.
U42PE2E0.book Page 45 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42504 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the battery. There is no fuel. Supply fuel. Check the fuel level in the fuel tank. 2. Battery The engine does not start. Check the battery. The engine turns over quickly. The battery is good. The engine turns over slowly.
U42PE2E0.book Page 46 Thursday, December 6, 2012 8:54 AM PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, sprockets, the drive chain and wheel axles. Always rinse the dirt and degreaser off with water. EAU54660 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U42PE2E0.book Page 2 Thursday, December 6, 2012 8:54 AM MOTORCYCLE CARE AND STORAGE ● ● 7 ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U42PE2E0.book Page 3 Thursday, December 6, 2012 8:54 AM MOTORCYCLE CARE AND STORAGE ers, test an area of the windshield which does not affect your visibility and which cannot be easily recognized. After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Immediately dry the drive chain and lubricate it to prevent it from rusting. 3. Use a chrome polish to shine chrome, aluminum and stainlesssteel parts, including the exhaust system.
U42PE2E0.book Page 4 Thursday, December 6, 2012 8:54 AM MOTORCYCLE CARE AND STORAGE EAU26182 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Be sure the engine and the exhaust system are cool before covering the motorcycle. ECA10810 NOTICE ● 7 ● Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
U42PE2E0.book Page 5 Thursday, December 6, 2012 8:54 AM MOTORCYCLE CARE AND STORAGE TIP Make any necessary repairs before storing the motorcycle.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM SPECIFICATIONS Dimensions: Overall length: 2140 mm (84.3 in) Overall width: 770 mm (30.3 in) Overall height: 1225 mm (48.2 in) Seat height: 815 mm (32.1 in) Wheelbase: 1460 mm (57.5 in) Ground clearance: 140 mm (5.51 in) Minimum turning radius: 3000 mm (118.
U42PE2E0.book Page 2 Thursday, December 6, 2012 8:54 AM SPECIFICATIONS 2nd: 2.063 (33/16) 3rd: 1.762 (37/21) 4th: 1.522 (35/23) 5th: 1.350 (27/20) 6th: 1.208 (29/24) Chassis: Frame type: Diamond Caster angle: 25.00 ° Trail: 109 mm (4.
U42PE2E0.book Page 3 Thursday, December 6, 2012 8:54 AM SPECIFICATIONS Charging system: AC magneto Battery: Model: YTZ10S Voltage, capacity: 12 V, 8.6 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: 8 Headlight: 12 V, 60.0 W/55.0 W × 1 Headlight: 12 V, 55.0 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal light: 12 V, 10.0 W × 2 Rear turn signal light: 12 V, 10.0 W × 2 Auxiliary light: 12 V, 5.0 W × 2 License plate light: 12 V, 5.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM CONSUMER INFORMATION EAU48612 Identification numbers Record the vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. EAU26400 Vehicle identification number 1 EAU26470 Model label 1 VEHICLE IDENTIFICATION NUMBER: MODEL LABEL INFORMATION: 1. Vehicle identification number 1.
U42PE2E0.book Page 1 Thursday, December 6, 2012 8:54 AM INDEX A E ABS (for ABS models) .......................... 3-14 ABS warning light (for ABS models) ....... 3-7 Air filter element, replacing ................... 6-15 Auxiliary light bulb, replacing ................ 6-39 Engine break-in ...................................... 5-3 Engine idling speed .............................. 6-18 Engine oil and oil filter cartridge ........... 6-11 Engine stop switch................................
U42PE2E0.book Page 2 Thursday, December 6, 2012 8:54 AM INDEX Throttle grip free play, checking ........... 6-19 Tires...................................................... 6-19 Tool kit .................................................... 6-2 Troubleshooting.................................... 6-44 Troubleshooting charts ......................... 6-45 Turn signal indicator light........................ 3-4 Turn signal light bulb, replacing............ 6-38 Turn signal switch...............................
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PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2013.01-0.
