Operation Manual

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
9 * Brake hoses
Check for cracks or damage. √√√√
Replace. Every 4 years
10 * Wheels Check runout and for damage. √√√√
11 * Tires
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
√√√√
12 * Wheel bearings Check bearing for looseness or damage. √√√√
13 * Swingarm
Check operation and for excessive play. √√√√
Lubricate with lithium-soap-based grease. Every 50000 km
14 Drive chain
Check chain slack, alignment and condition.
Adjust and lubricate chain with a special O-ring chain lu-
bricant thoroughly.
Every 1000 km and after washing the motorcycle or
riding in the rain
15 * Steering bearings
Check bearing play and steering for roughness. √√√√√
Lubricate with lithium-soap-based grease. Every 20000 km
16 * Chassis fasteners
Make sure that all nuts, bolts and screws are properly
tightened.
√√√√
17 Sidestand, centerstand
Check operation.
Lubricate.
√√√√
18 * Sidestand switch Check operation. √√√√√
19 * Front fork Check operation and for oil leakage. √√√√
20 *
Shock absorber assem-
bly
Check operation and shock absorber for oil leakage. √√√√
21 *
Rear suspension relay
arm and connecting
arm pivoting points
Check operation. √√√√
Lubricate with lithium-soap-based grease. √√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040
U1C2E1E0.book Page 3 Wednesday, August 4, 2004 11:57 AM