Read this manual carefully before operating this vehicle.
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha FZS10A(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM IMPORTANT MANUAL INFORMATION EAU10193 FZS10A(C) OWNER’S MANUAL ©2010 by Yamaha Motor Corporation, U.S.A. 1st edition, September 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments.................3-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch/steering lock .......
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM TABLE OF CONTENTS Replacing the fuses ......................7-32 Replacing a headlight bulb ...........7-34 Replacing the tail/brake light bulb ...........................................7-35 Replacing a turn signal light bulb ...........................................7-35 Replacing the license plate light bulb ...........................................7-36 Front wheel ...................................7-36 Rear wheel ...........................
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM LOCATION OF IMPORTANT LABELS EAU10384 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM LOCATION OF IMPORTANT LABELS 1 2 NOTICE 1 Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 4B5-2815K-00 3 4 5 6 TIRE INFORMATION Cold tire normal pressure should be set as follows. • Up to 90 kg (198 lbs) load FRONT : 250 kPa, (2.50 kgf/cm²), 36 psi REAR : 290 kPa, (2.90 kgf/cm²), 42 psi • 90kg (198 lbs) ~ maximum load FRONT : 250 kPa, (2.50 kgf/cm²), 36 psi REAR : 290 kPa, (2.
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U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM SAFETY INFORMATION EAU10287 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U1CA11E0.book Page 3 Thursday, September 23, 2010 11:51 AM SAFETY INFORMATION ● ● 2 Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U1CA11E0.book Page 4 Thursday, September 23, 2010 11:51 AM SAFETY INFORMATION modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer. Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U1CA11E0.book Page 5 Thursday, September 23, 2010 11:51 AM SAFETY INFORMATION ● ● 2 ● ● ● Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to prevent movement. Shift the transmission in gear (for models with a manual transmission).
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM DESCRIPTION EAU10410 Left view 3 1. 2. 3. 4. 5. 6. 7. 8. 9. Shock absorber assembly rebound damping force adjusting screw (page 4-19) 10.Shift pedal (page 4-10) 11.Engine oil drain bolt (page 7-11) 12.
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM DESCRIPTION EAU10420 Right view 1 2 3 4 5 6 7 3 12 1. 2. 3. 4. 5. 6. 7. 8. 11 10 9 8 9. Brake pedal (page 4-11) 10.Coolant reservoir (page 7-14) 11.Rear brake light switch (page 7-22) 12.
U1CA11E0.book Page 3 Thursday, September 23, 2010 11:51 AM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 8 3 1. 2. 3. 4. 5. 6. 7. 8.
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10661 OFF All electrical systems are off. The key can be removed. To lock the steering 1 2 EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1 2 EAU49391 Indicator lights and warning lights EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11254 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. 2.
U1CA11E0.book Page 3 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS ● 4 This model is also equipped with a self-diagnosis device for the oil level detection circuit. If a problem is detected in the oil level detection circuit, the following cycle will be repeated until the malfunction is corrected: The oil level warning light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle.
U1CA11E0.book Page 4 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 39 °C (Under 103 °F) Message “Lo” is displayed. OK. Go ahead with riding. 40–116 °C (104–242 °F) Coolant temperature is displayed. OK. Go ahead with riding. 4 117–134 °C (243–274 °F) Above 135 °C (Above 275 °F) 4-4 Coolant temperature flashes. Warning light comes on. Stop the vehicle and allow it to idle until the coolant temperature goes down.
U1CA11E0.book Page 5 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11534 4 Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 4-8 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”.
U1CA11E0.book Page 6 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS ● To switch the speedometer and odometer/tripmeter displays between kilometers and miles, press the “SELECT” button for at least one second. Tachometer ECA10031 NOTICE Do not operate the engine in the tachometer red zone. Red zone: 12000 r/min and above Clock 2. Push the “SELECT” button and “RESET” button together for at least two seconds. 3.
U1CA11E0.book Page 7 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS 4 Push the “SELECT” button to switch the display between the odometer mode “ODO” and the tripmeter modes “TRIP A” and “TRIP B” in the following order: TRIP A → TRIP B → ODO → TRIP A When the fuel amount in the fuel tank decreases to 3.4 L (0.90 US gal, 0.75 Imp.
U1CA11E0.book Page 8 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS Air intake temperature mode ● ● 1. Air intake temperature display When the key is turned to “ON”, the coolant temperature is automatically displayed, even if the air intake temperature was displayed prior to turning the key to “OFF”. When the air intake temperature display is selected, “A” is displayed for one second, and then the air intake temperature is displayed.
U1CA11E0.book Page 9 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS This function allows you to adjust the brightness of the LCD and the tachometer panel and needle to suit the outside lighting conditions. EAU12348 Handlebar switches Left EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12460 4 To set the brightness 1. Turn the key to “OFF”. 2. Push and hold the “SELECT” button. 3.
U1CA11E0.book Page 10 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12711 Start switch “ ” Push this switch to crank the engine with the starter. See page 6-1 for starting instructions prior to starting the engine. EAU12820 EAU12871 Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever.
U1CA11E0.book Page 11 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS EAU26823 Brake lever EAU12941 EAU13074 Brake pedal Fuel tank cap 1. Brake pedal 1. Fuel tank cap lock cover 2. Unlock. The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. 4 1. 2. 3. 4.
U1CA11E0.book Page 12 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13221 TIP The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable.
U1CA11E0.book Page 13 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13313 4 Recommended fuel: Unleaded gasoline only Fuel tank capacity: 18.0 L (4.76 US gal, 3.96 Imp.gal) Fuel reserve amount: 3.4 L (0.90 US gal, 0.75 Imp.gal) um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
U1CA11E0.book Page 14 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS ● Make sure that the end of the fuel tank breather/overflow hose is positioned inside of the clamp. EAU13445 ECA10701 Catalytic converters NOTICE This vehicle is equipped with catalytic converters in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING The exhaust system is hot after operation.
U1CA11E0.book Page 15 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS EAU39322 Seats Passenger seat To remove the passenger seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 2. Remove the key. 4 Rider seat 1. Passenger seat lock 2. Unlock. 2. Pull the passenger seat forward, and then lift it up. To remove the rider seat 1. Remove the passenger seat. 2.
U1CA11E0.book Page 16 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14463 TIP Make sure that the seats are properly secured before riding. Storage compartment 1 ● Do not exceed the maximum load of FZS10A 190 kg (419 lb) FZS10AC 189 kg (417 lb) for the vehicle. 4 1. Storage compartment The storage compartment is located under the passenger seat. (See page 4-15.
U1CA11E0.book Page 17 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS EAU39335 Adjusting the front fork EWA14670 WARNING load and thereby soften the suspension, turn the adjusting bolt on each fork leg in direction (b). Always adjust the spring preload on both fork legs equally, otherwise poor handling and loss of stability may result.
U1CA11E0.book Page 18 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS pression damping force and thereby soften the compression damping, turn the adjusting screw in direction (b). TIP Be sure to perform this adjustment on the left front fork leg. 1.
U1CA11E0.book Page 19 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS EAU39345 Adjusting the shock absorber assembly 1 2 This shock absorber assembly is equipped with a spring preload adjusting ring and a rebound damping force adjusting screw. 3 (b) (a) ECA10101 1234 NOTICE 4 To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings.
U1CA11E0.book Page 20 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS TIP To obtain a precise adjustment, it is advisable to check the actual total number of clicks or turns of the damping force adjusting mechanism. This adjustment range may not exactly match the specifications listed due to small differences in production. ● Do not dispose of a damaged or worn-out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.
U1CA11E0.book Page 21 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS EAU41941 4 EAU15304 EXUP system Sidestand This model is equipped with Yamaha’s EXUP (EXhaust Ultimate Power valve) system. This system boosts engine power by means of a valve that regulates the inner diameter of the exhaust pipe. The EXUP system valve is constantly adjusted in accordance with the engine speed by a computer-controlled servomotor. The sidestand is located on the left side of the frame.
U1CA11E0.book Page 22 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS EAU44902 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U1CA11E0.book Page 23 Thursday, September 23, 2010 11:51 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES 4 WARNING • The vehicle must be placed on the center- ”. stand during this inspection. • If a malfunction is noted, have a Yamaha dealer check the system before riding.
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM 5 CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play.
U1CA11E0.book Page 3 Thursday, September 23, 2010 11:51 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. • Tighten if necessary. — Instruments, lights, signals and switches • Check operation. • Correct if necessary. — Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU40199 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM OPERATION AND IMPORTANT RIDING POINTS 2. Shift the transmission into the neutral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery.
U1CA11E0.book Page 3 Thursday, September 23, 2010 11:51 AM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U1CA11E0.book Page 4 Thursday, September 23, 2010 11:51 AM OPERATION AND IMPORTANT RIDING POINTS 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10310 NOTICE ● ● Keep the engine speed out of the tachometer red zone. If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch.
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17243 EWA15121 EAU17302 WARNING 7 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17491 Owner’s tool kit 1. Owner’s tool kit The owner’s tool kit is located inside the storage compartment under the passenger seat. (See page 4-15.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U1CA11E0.book Page 3 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP ● ● From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system INITIAL No.
U1CA11E0.book Page 4 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 7 * Evaporative emission control system (for California only) • Check control system for damage. • Replace if necessary. 8 * Air induction system • Check the air cut-off valve, reed valve, and hose for damage. • Replace any damaged parts.
U1CA11E0.book Page 5 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32186 General maintenance and lubrication chart INITIAL No. 7 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 Air filter element • Replace. 2 * Clutch • Check operation. • Adjust or replace cable.
U1CA11E0.book Page 6 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 9 * 10 11 * ITEM ROUTINE Swingarm pivot bearings • Check bearing assemblies for looseness. Drive chain • Check chain slack, alignment and condition. • Adjust and lubricate chain with a special O-ring chain lubricant thoroughly. Steering bearings • Check bearing assemblies for looseness.
U1CA11E0.book Page 7 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 7 ITEM ROUTINE ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months √ √ √ √ √ √ 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 18 * Sidestand switch • Check operation and replace if necessary. 19 * Front fork • Check operation and for oil leakage. • Replace if necessary.
U1CA11E0.book Page 8 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 27 * Throttle grip • Check operation. • Check throttle grip free play, and adjust if necessary. • Lubricate cable and grip housing. 28 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U1CA11E0.book Page 9 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel C EAU40031 Panels A and B To remove a panel Remove the bolts and the screws, and then pull the panel off as shown. 7 1. Panel A 2.
U1CA11E0.book Page 10 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19652 Checking the spark plugs 1. Panel C 2. Screw To install the panel Place the panel in the original position, and then install the screw. The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer.
U1CA11E0.book Page 11 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. Canister (for California only) EAU19879 Engine oil and oil filter cartridge The engine oil level should be checked before each ride.
U1CA11E0.book Page 12 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. 2 1 1. 2. 3. 4. Engine oil filler cap Engine oil level check window Maximum level mark Minimum level mark 4. If the engine oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U1CA11E0.book Page 13 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replacement: 2.90 L (3.07 US qt, 2.55 Imp.qt) With oil filter cartridge replacement: 3.10 L (3.28 US qt, 2.73 Imp.qt) 1. O-ring TIP Make sure that the O-ring is properly seated. 7 7. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 1.
U1CA11E0.book Page 14 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT 10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. TIP After the engine is started, the engine oil level warning light should go off if the oil level is sufficient.
U1CA11E0.book Page 15 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT If water has been used instead of coolant, replace it with coolant as soon as possible, otherwise the cooling system will not be protected against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
U1CA11E0.book Page 16 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT 1. Fuel tank bolt 5. Lift the front of the fuel tank, and carefully tilt it back and away from the air filter case, but do not disconnect the fuel hoses. WARNING! Make sure that the fuel tank is well supported. Do not tilt or pull the fuel tank too much, otherwise the fuel hoses may come loose, which could cause fuel leakage and a fire hazard. [EWA10411] 6.
U1CA11E0.book Page 17 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT hose and the fuel tank overflow hose in the original position. WARNING! Before placing the fuel tank in the original position, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a Yamaha dealer replace the hose, otherwise fuel may leak, creating a fire hazard. [EWA11361] 13. Install the panels. 14. Install the rider seat.
U1CA11E0.book Page 18 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21384 Checking the throttle grip free play EAU21401 EAU21755 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U1CA11E0.book Page 19 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT 7 Tire air pressure (measured on cold tires): 0–90 kg (0–198 lb): Front: 250 kPa (2.50 kgf/cm², 36 psi) Rear: 290 kPa (2.90 kgf/cm², 42 psi) FZS10A 90–190 kg (198–419 lb) FZS10AC 90–189 kg (198–417 lb): Front: 250 kPa (2.50 kgf/cm², 36 psi) Rear: 290 kPa (2.90 kgf/cm², 42 psi) High-speed riding: Front: 250 kPa (2.50 kgf/cm², 36 psi) Rear: 290 kPa (2.
U1CA11E0.book Page 20 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT ● Tire information Use only the tire valves and valve cores listed below to avoid tire deflation during a high-speed ride. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd. 1. Tire air valve 2. Tire air valve core 3. Tire air valve cap with seal This motorcycle is equipped with tubeless tires, tire air valves and cast wheels.
U1CA11E0.book Page 21 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21962 Cast wheels 7 To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends, warpage or other damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel.
U1CA11E0.book Page 22 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU37913 Checking the brake lever free play braking performance, which may result in loss of control and an accident. EAU22273 Brake light switches 1 1. Rear brake light switch 2. Rear brake light switch adjusting nut 1. No brake lever free play The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes effect.
U1CA11E0.book Page 23 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart.
U1CA11E0.book Page 24 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. TIP The rear brake fluid reservoir is located behind panel C. (See page 7-9.
U1CA11E0.book Page 25 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22794 To check the drive chain slack 1. Place the motorcycle on the centerstand. 2. Shift the transmission into the neutral position. 3. Measure the drive chain slack as shown. 7 1. Drive chain slack Drive chain slack: 20.0–30.0 mm (0.79–1.
U1CA11E0.book Page 26 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23025 Tightening torques: Axle nut: 150 Nm (15 m·kgf, 108 ft·lbf) Locknut: 16 Nm (1.6 m·kgf, 12 ft·lbf) 7. Make sure that the drive chain pullers are in the same position, the drive chain slack is correct, and the drive chain moves smoothly. Cleaning and lubricating the drive chain may contain substances that could damage the O-rings.
U1CA11E0.book Page 27 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23114 EAU23095 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U1CA11E0.book Page 28 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers Brake lever Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease Clutch lever 7 The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U1CA11E0.book Page 29 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23213 Checking and lubricating the centerstand and sidestand EAU23272 Recommended lubricant: Lithium-soap-based grease Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
U1CA11E0.book Page 30 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU45511 Checking the steering ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place the vehicle on the centerstand.
U1CA11E0.book Page 31 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU50210 Battery 1. Positive battery lead (red) 2. Negative battery lead (black) 3. Battery 7 ● The battery is located under the rider seat. (See page 4-15.) This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened.
U1CA11E0.book Page 32 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT is turned to “OFF”, then connect the positive lead before connecting the negative lead. [ECA16840] 4. After installation, make sure that the battery leads are properly connected to the battery terminals. EAU43012 Replacing the fuses The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 4-15.
U1CA11E0.book Page 33 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. [EWA15131] 1. Battery band 2. Battery cover 3. Remove the starter relay cover by pulling it upward. 1 2 7 3 1. Starter relay cover 2. Fuel injection system fuse 3.
U1CA11E0.book Page 34 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23933 Replacing a headlight bulb This model is equipped with halogen bulb headlights. If a headlight bulb burns out, replace it as follows. ECA10650 NOTICE Take care not to damage the following parts: ● Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected.
U1CA11E0.book Page 35 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24115 Replacing the tail/brake light bulb 1. Remove the passenger seat. (See page 4-15.) 2. Remove the tail/brake light bulb socket (together with the bulb) by turning it counterclockwise. EAU43003 Replacing a turn signal light bulb 1. Remove the turn signal light unit by removing the screw. 1. Turn signal light bulb socket 3. Remove the burnt-out bulb by pulling it out. 1. Turn signal light unit 2.
U1CA11E0.book Page 36 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24313 Replacing the license plate light bulb EAU24360 Front wheel 1 EAU40201 1. Remove the license plate light unit by removing the screws. To remove the front wheel EWA10821 WARNING 2 1. License plate light bulb 2. License plate light bulb socket 1. License plate light unit 2. Screw 2. Remove the license plate light bulb socket (together with the bulb) by pulling it out. 3.
U1CA11E0.book Page 37 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the brake hose holder on each side by removing the bolt and nut. 4. Remove the brake caliper (together with the reflector) on each side by removing the bolts. NOTICE: Do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut. [ECA11051] 7 1. 2. 3. 4. 5.
U1CA11E0.book Page 38 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT NOTICE: Do not apply the brake after the wheel has been removed together with the brake disc, otherwise the brake pads will be forced shut. [ECA11071] EAU25080 Rear wheel EAU40022 To remove the rear wheel (a) EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Loosen the axle nut. 3 2 1 1 2 1. Drive chain slack adjusting bolt 2. Locknut 5.
U1CA11E0.book Page 39 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25871 Tightening torques: Axle nut: 150 Nm (15 m·kgf, 108 ft·lbf) Locknut: 16 Nm (1.6 m·kgf, 12 ft·lbf) 1. Slot 2. Retainer 7 2. Install the drive chain onto the rear sprocket. 3. Install the axle nut. 4. Take the vehicle off the centerstand so that the rear wheel is on the ground, and then put the sidestand down. 5. Adjust the drive chain slack. (See page 7-25.) 6.
U1CA11E0.book Page 40 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
U1CA11E0.book Page 41 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42502 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter.
U1CA11E0.book Page 42 Thursday, September 23, 2010 11:51 AM PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM MOTORCYCLE CARE AND STORAGE ● ● ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U1CA11E0.book Page 3 Thursday, September 23, 2010 11:51 AM MOTORCYCLE CARE AND STORAGE 4. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 5. Use spray oil as a universal cleaner to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it.
U1CA11E0.book Page 4 Thursday, September 23, 2010 11:51 AM MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c.
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM SPECIFICATIONS Dimensions: Overall length: 2140 mm (84.3 in) Overall width: 770 mm (30.3 in) Overall height: 1205 mm (47.4 in) Seat height: 815 mm (32.1 in) Wheelbase: 1460 mm (57.5 in) Ground clearance: 135 mm (5.31 in) Minimum turning radius: 3000 mm (118.
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM SPECIFICATIONS 2nd: 2.063 (33/16) 3rd: 1.762 (37/21) 4th: 1.522 (35/23) 5th: 1.350 (27/20) 6th: 1.208 (29/24) Chassis: Frame type: Diamond Caster angle: 25.00 ° Trail: 109 mm (4.
U1CA11E0.book Page 3 Thursday, September 23, 2010 11:51 AM SPECIFICATIONS Charging system: AC magneto Battery: Model: YTZ14S Voltage, capacity: 12 V, 11.2 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: 9 Headlight: 12 V, 60 W/55 W × 2 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal/position light: 12 V, 21 W/5.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM CONSUMER INFORMATION EAU26352 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM CONSUMER INFORMATION EAU26470 Model label EAU48270 Vehicle Emission Control Information label 1 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-15.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 1.
U1CA11E0.book Page 3 Thursday, September 23, 2010 11:51 AM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U1CA11E0.book Page 5 Thursday, September 23, 2010 11:51 AM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U1CA11E0.book Page 7 Thursday, September 23, 2010 11:51 AM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U1CA11E0.book Page 8 Thursday, September 23, 2010 11:51 AM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U1CA11E0.book Page 9 Thursday, September 23, 2010 11:51 AM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U1CA11E0.book Page 10 Thursday, September 23, 2010 11:51 AM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U1CA11E0.book Page 1 Thursday, September 23, 2010 11:51 AM INDEX A Air filter element, replacing ................... 7-15 B Battery .................................................. 7-31 Brake and clutch levers, checking and lubricating..................... 7-28 Brake and shift pedals, checking and lubricating..................... 7-27 Brake fluid, changing ............................ 7-24 Brake fluid level, checking .................... 7-23 Brake lever ...........................................
U1CA11E0.book Page 2 Thursday, September 23, 2010 11:51 AM INDEX Turn signal light bulb, replacing ............ 7-35 Turn signal switch ................................... 4-9 V Valve clearance .................................... 7-18 Vehicle Emission Control Information label .................................................... 10-2 Vehicle identification number ................ 10-1 W Warranty, extended............................... 10-9 Warranty, limited ...................................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010.10-0.
