Service manual

REMOVING THE CRANKSHAFT ASSEMBLY ..................................... 5-71
CHECKING THE CYLINDER AND PISTON.........................................5-72
CHECKING THE PISTON RINGS ........................................................5-72
CHECKING THE PISTON PINS ...........................................................5-73
CHECKING THE BIG END BEARINGS ...............................................5-74
INSTALLING THE CONNECTING ROD AND PISTON ........................5-77
CHECKING THE CRANKSHAFT .........................................................5-80
CHECKING THE CRANKSHAFT DRIVE SPROCKET.........................5-80
CHECKING THE CRANKSHAFT JOURNAL BEARINGS.................... 5-80
INSTALLING THE CRANKSHAFT........................................................ 5-82
TRANSMISSION.........................................................................................5-84
REMOVING THE TRANSMISSION......................................................5-89
CHECKING THE SHIFT FORKS.......................................................... 5-89
CHECKING THE SHIFT DRUM ASSEMBLY........................................5-90
CHECKING THE TRANSMISSION ......................................................5-90
INSTALLING THE TRANSMISSION..................................................... 5-91
CHAPTER 6
COOLING SYSTEM
RADIATOR....................................................................................................6-1
CHECKING THE RADIATOR..................................................................6-3
INSTALLING THE RADIATOR ................................................................6-3
OIL COOLER................................................................................................6-4
CHECKING THE OIL COOLER.............................................................. 6-5
INSTALLING THE OIL COOLER ............................................................6-5
THERMOSTAT ..............................................................................................6-6
CHECKING THE THERMOSTAT............................................................6-8
ASSEMBLING THE THERMOSTAT ASSEMBLY ...................................6-8
INSTALLING THE THERMOSTAT ASSEMBLY ......................................6-8
WATER PUMP ............................................................................................6-10
DISASSEMBLING THE WATER PUMP ...............................................6-11
CHECKING THE WATER PUMP ..........................................................6-11
ASSEMBLING THE WATER PUMP .....................................................6-11
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CHAPTER 7
FUEL SYSTEM
FUEL TANK ..................................................................................................7-1
REMOVING THE FUEL TANK................................................................7-2
REMOVING THE FUEL PUMP...............................................................7-2