Service manual

CLUTCH
5-48
• Thrust plate
8. Remove:
• Wire circlip “1”
NOTE:
There is a built-in damper between the clutch
boss and the clutch plate. It is not necessary to
remove the wire circlip “1” and disassemble the
built-in damper unless there is serious clutch
chattering.
9. Remove:
• Clutch plate 2 “1”
• Friction plate 3 “2”
10. Remove:
• Clutch damper spring “1”
• Clutch damper spring seat “2”
EAS25100
CHECKING THE FRICTION PLATES
The following procedure applies to all of the
friction plates.
1. Check:
• Friction plate
Damage/wear → Replace the friction
plates as a set.
2. Measure:
• Friction plate thickness
Out of specification → Replace the friction
plates as a set.
NOTE:
Measure the friction plate at four places.
EAS25110
CHECKING THE CLUTCH PLATES
The following procedure applies to all of the
clutch plates.
1. Check:
• Clutch plate
Damage → Replace the clutch plates as a
set.
2. Measure:
• Clutch plate warpage
(with a surface plate and thickness gauge
“1”)
Out of specification → Replace the clutch
plates as a set.
Friction plate thickness
2.9 - 3.1 mm (0.114 - 0.122 in)
Limit
2.8 mm (0.110 in)
Clutch plate warpage limit
0.1 mm (0.0039 in)