Service manual

TRANSMISSION
5-91
EAS26350
INSTALLING THE TRANSMISSION
1. Install:
• Bearing “1”
NOTE:
Make the seal side of bearing face to the out-
side and install it close to the right end face of
the crankcase.
• Oil pipe “2”
2. Install:
• Main axle assembly “1”
• Bearing housing “2”
• Shift fork “C”
• Shift drum assembly
• Shift fork guide bar
• Shift fork guide bar retainer
NOTE:
• The embossed marks on the shift forks
should face towards the right side of the
engine and be in the following sequence: “R”,
“C”, “L”.
• Carefully position the shift forks so that they
are installed correctly into the transmission
gears.
• Install shift fork “C” into the groove in the 3rd
and 4th pinion gear on the main axle.
3. Install:
• Shift fork “L” “1” and “R” “2”
• Drive axle assembly “3”
• Shift fork guide bar
• Shift fork guide bar retainer “4”
NOTE:
• Install shift fork “L” into the groove in the 6th
wheel gear and shift fork “R” into the groove
in the 5th wheel gear on the drive axle.
• Make sure that the drive axle bearing circlip
“a” is inserted into the grooves in the upper
crankcase.
Bearing housing bolt
12 Nm (1.2 m·kg, 8.7 ft·lb)
LOCTITE®
Shift fork guide bar retainer bolt
10 Nm (1.0 m·kg, 7.2 ft·lb)
LOCTITE®
Shift fork guide bar retainer bolt
10 Nm (1.0 m·kg, 7.2 ft·lb)
LOCTITE®