Service manual

ENGINE SPECIFICATIONS
2-5
Piston pin bore inside diameter 17.002–17.013 mm (0.6694–0.6698 in)
Piston pin outside diameter 16.991–17.000 mm (0.6689–0.6693 in)
Piston ring
Top ring
Ring type Barrel
Dimensions (B × T) 0.90 × 2.75 mm (0.04 × 0.11 in)
End gap (installed) 0.15–0.25 mm (0.0059–0.0098 in)
Ring side clearance 0.030–0.065 mm (0.0012–0.0026 in)
2nd ring
Ring type Taper
Dimensions (B × T) 0.80 × 2.75 mm (0.03 × 0.11 in)
End gap (installed) 0.30–0.45 mm (0.0118–0.0177 in)
Ring side clearance 0.020–0.055 mm (0.0008–0.0022 in)
Oil ring
Dimensions (B × T) 1.50 × 2.25 mm (0.06 × 0.09 in)
End gap (installed) 0.10–0.40 mm (0.0039–0.0157 in)
Connecting rod
Oil clearance (using plastigauge®) 0.034–0.058 mm (0.0013–0.0023 in)
Bearing color code 1.Blue 2.Black 3.Brown 4.Green
Crankshaft
Width A 55.20–56.60 mm (2.173–2.228 in)
Width B 298.75–300.65 mm (11.76–11.84 in)
Runout limit C 0.030 mm (0.0012 in)
Big end side clearance D 0.160–0.262 mm (0.0063–0.0103 in)
Journal oil clearance (using plastigauge®) 0.014–0.037 mm (0.0006–0.0015 in)
Bearing color code 0.White 1.Blue 2.Black 3.Brown 4.Green
Clutch
Clutch type Wet, multiple-disc
Clutch release method Outer pull, rack and pinion pull
Clutch lever free play 10.0–15.0 mm (0.39–0.59 in)
Friction plate thickness 2.90–3.10 mm (0.114–0.122 in)
Wear limit 2.80 mm (0.1102 in)
Plate quantity 9 pcs