Service manual

TIGHTENING TORQUES
2-13
Cylinder head and exhaust pipe
nut
M8 8 20 Nm (2.0 m·kg, 14 ft·lb)
Exhaust pipe and muffler bolt M8 1 20 Nm (2.0 m·kg, 14 ft·lb)
EXUP pulley and shaft arm nut M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb)
EXUP valve pulley cover bolt M6 2 14 Nm (1.4 m·kg, 10 ft·lb)
EXUP cable nut M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb)
Exhaust pipe and exhaust pipe
bracket bolt
M8 2 20 Nm (2.0 m·kg, 14 ft·lb)
EXUP servo motor cover bolt M5 2 2 Nm (0.2 m·kg, 1.4 ft·lb)
EXUP servo motor nut M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb)
Crankcase stud bolt M10 10 8 Nm (0.8 m·kg, 5.8 ft·lb)
Crankcase bolt (main journal) M9 10 See NOTE
Crankcase bolt M6 2 10 Nm (1.0 m·kg, 7.2 ft·lb)
Crankcase bolt M6 8 10 Nm (1.0 m·kg, 7.2 ft·lb)
Crankcase bolt M8 1 24 Nm (2.4 m·kg, 17 ft·lb)
Crankcase bolt M8 5 24 Nm (2.4 m·kg, 17 ft·lb)
Generator rotor cover bolt M6 4 12 Nm (1.2 m·kg, 8.7 ft·lb)
Generator rotor cover bolt M8 3 22 Nm (2.2 m·kg, 16 ft·lb)
Drive sprocket cover bolt M6 3 12 Nm (1.2 m·kg, 8.7 ft·lb)
Crankcase cover screw M6 3 10 Nm (1.0 m·kg, 7.2 ft·lb)
Clutch cover bolt M6 7 12 Nm (1.2 m·kg, 8.7 ft·lb)
Clutch cover bolt M6 1 12 Nm (1.2 m·kg, 8.7 ft·lb)
Pickup rotor cover bolt M6 6 12 Nm (1.2 m·kg, 8.7 ft·lb)
Breather cover bolt M6 4 12 Nm (1.2 m·kg, 8.7 ft·lb)
Breather plate bolt M6 3 10 Nm (1.0 m·kg, 7.2 ft·lb)
Plate bolt M6 2 12 Nm (1.2 m·kg, 8.7 ft·lb)
Pickup rotor cover blind bolt M8 1 15 Nm (1.5 m·kg, 11 ft·lb)
Generator rotor cover plug M20 1 8 Nm (0.8 m·kg, 5.8 ft·lb)
Main gallery plug (oil return) M16 3 8 Nm (0.8 m·kg, 5.8 ft·lb)
Main gallery plug M20 1 8 Nm (0.8 m·kg, 5.8 ft·lb)
Oil return pipe bolt M6 2 10 Nm (1.0 m·kg, 7.2 ft·lb)
Oil return plug M12 2 24 Nm (2.4 m·kg, 17 ft·lb)
AC magneto lead bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb)
Startor coil screw M6 3 14 Nm (1.4 m·kg, 10 ft·lb)
Generator rotor cover screw M6 3 10 Nm (1.0 m·kg, 7.2 ft·lb)
Thermostat assembly stay bolt M6 2 10 Nm (1.0 m·kg, 7.2 ft·lb)
Starter clutch idler gear bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb)
Clutch boss nut M20 1 95 Nm (9.5 m·kg, 69 ft·lb) Stake
Item
Thread
size
Q’ty Tightening torque Remarks