Service manual

CABLE ROUTING
2-52
1. Clutch cable
2. Left handlebar switch lead
3. Main switch lead
4. Protector
5. Throttle cables
6. Right handlebar switch lead
7. Throttle cable (pull side)
8. Throttle cable (return side)
9. Bracket
10.Wire harness
11.Turn signal light lead
12.Seat lock cable
13.Tail/brake light lead
14.Battery box
15.Mud guard
16.Fender
17.Frame
18.Cover
19.Velcro
20.Canister assembly
21.Stay
22.Crank shaft position sensor lead
23.Fuel tank breather hose
24.Air filter drain hose
25.Fuel hose
26.O
2
sensor lead
A. Positioning tape (shaded area)
B. Secure the wire harness to the bracket.
Position the clamp head on the upper side
of the vehicle and point the tip to the front
side of the vehicle.
C. Attach the clamp to the front upper cowl-
ing. Clamp the turn signal light lead (left)
and headlight lead.
D. Pass the turn signal light lead (left) and tail/
brake light lead under the rear fender
bracket.
E. Pass the turn signal light lead (left) and tail/
brake light lead. Route between the ribs of
the battery box.
F. Clamp each lead at the positioning taping
section and then insert it to the cover. (In
random order) Positioning tape is only
used for the right handlebar switch. Fit
other leads so that they are not slack.
G. Clamp each lead at the positioning taping
section and then insert it to the cover. (In
random order) Route the rear side of the
vehicle to the wire harness.
H. The inside of the vehicle.
I. 20 X 58 mm (0.79 X 2.28 in) (shaded area)
J. The upper side of the vehicle.
K. 15 X 20 mm (0.59 X 0.79 in) (shaded area)
L. Installation procedure 1. Secure the main
switch lead with Velcro strap. 2. Secure the
left handlebar switch lead with Velcro strap.
M. Route the crankshaft position sensor under
the fuel hose.
N. Route the fuel tank breather hose over the
fuel hose.
O. Route the air filter drain hose under the
fuel hose.
P. The oil level switch lead coupler, sidestand
switch lead coupler and radiator fan motor
lead coupler (left) can be positioned at the
front side of the vehicle.
Q. The coupler position of the O
2
sensor lead
shall be at the rear side of the vehicle
behind the clamp position.
R. Clamps shall fix the leads to the stay. The
fixing position shall be at the rear side hole
of the vehicle as shown in the illustration.
The cutting position of the clamp tip shall
be inside the vehicle (cut the tip leaving 2
to 4 mm (0.08 to 0.16 inches)).