49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 20:01 Página 1 Read this manual carefully before operating this vehicle.
49D-F819D-E0 18/12/08 16:56 Página 2 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
49D-F819D-E0 18/12/08 16:56 Página 3 INTRODUCTION EAU10112 Welcome to the Yamaha world of motorcycling! As the owner of the CS50 / CS50M / CS50Z, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your CS50 / CS50M / CS50Z.
9D-F819D-E0 18/12/08 20:04 Página 4 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
49D-F8199-E0 12/1/09 15:02 Página 5 IMPORTANT MANUAL INFORMATION EAUS1172 CS50 / CS50M / CS50Z OWNER’S MANUAL ©2008 by YAMAHA MOTOR ESPAÑA S.A. 1st edition, August 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of YAMAHA MOTOR ESPAÑA S.A. is expressly prohibited. Printed in Spain.
49D-F819D-E0 18/12/08 16:56 Página 6 TABLE OF CONTENTS SAFETY INFORMATION .....................1-1 Further safe-riding points .................1-5 DESCRIPTION.....................................2-1 Left view ...........................................2-1 Right view .........................................2-3 Controls and instruments .................2-5 INSTRUMENT AND CONTROL FUNCTIONS ........................................3-1 Main switch/steering lock.................
49D-F819D-E0 18/12/08 16:56 Página 7 TABLE OF CONTENTS Troubleshooting charts ...................6-26 SCOOTER CARE AND STORAGE .....7-1 Matte color caution...........................7-1 Care ..................................................7-1 Storage .............................................7-3 SPECIFICATIONS ...............................8-1 CONSUMER INFORMATION .............9-1 Identification numbers ......................9-1 Key identification number.................
49D-F819D-E0 18/12/08 16:56 Página 8 SAFETY INFORMATION EAUT1012 1 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your scooter. Scooters are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this scooter.
49D-F819D-E0 18/12/08 16:56 Página 9 SAFETY INFORMATION G G cornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
49D-F819D-E0 18/12/08 16:56 Página 10 SAFETY INFORMATION G 1 Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels. G Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. G Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.
49D-F819D-E0 18/12/08 16:56 Página 11 SAFETY INFORMATION modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer. Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
49D-F819D-E0 18/12/08 16:56 Página 12 SAFETY INFORMATION EAU10372 Further safe-riding points 1 G G G G G G Be sure to signal clearly when making turns. Braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface. Slow down as you approach a corner or turn. Once you have completed a turn, accelerate slowly. Be careful when passing parked cars. A driver might not see you and open a door in your path.
49D-F819D-E0 18/12/08 16:56 Página 13 DESCRIPTION EAU32220 Left view CS50/CS50M 1 2 2 3 4 8 1. 2. 3. 4. 7 Storage compartment (page 3-11) Shock absorber assembly (page 3-12) Final transmission oil filler cap (page 6-7) Adjusting nut (page 6-13) 6 5. 6. 7. 8.
49D-F819D-E0 18/12/08 16:56 Página 14 DESCRIPTION CS50Z 1 2 2 3 4 9 1. 2. 3. 4. 5. 8 7 Storage compartment (page 3-11) Shock absorber assembly (page 3-12) Final transmission oil filler cap (page 6-7) Adjusting nut (page 6-13) Final transmission oil drain bolt (page 6-7) 6 6. 7. 8. 9.
49D-F819D-E0 18/12/08 16:56 Página 15 DESCRIPTION EAU32230 Right view CS50/CS50M 1 2 3 4 5 7 6 2 9 1. 2. 3. 4. 5. 8 Grab bar (page 5-2) Oil tank cap (page 3-7/3-10) Fuel tank cap (page 3-7) Seat (page 3-11) Battery (page 6-19) 6. 7. 8. 9.
49D-F819D-E0 18/12/08 16:56 Página 16 DESCRIPTION CS50Z 1 2 3 4 5 6 7 8 2 10 1. 2. 3. 4. 5. 9 Grab bar (page 5-2) Oil tank cap (page 3-7/3-10) Fuel tank cap (page 3-7) Seat (page 3-11) Battery (page 6-19) 6. Fuse (page 6-20) 7. Luggage hook (page 3-13) 8. Coolant reservoir cap (page 6-8) 9. Centerstand (page 6-17) 10.
49D-F819D-E0 18/12/08 16:56 Página 17 DESCRIPTION EAU32240 Controls and instruments CS50/CS50M/CS50Z 1 2 4 5 3 6 7 8 2 1. 2. 3. 4. Rear brake lever (page 3-7) Left handlebar switches (page 3-6) Speedometer (page 3-3) Multi-function display (page 3-4) 5. 6. 7. 8.
49D-F819D-E0 18/12/08 16:56 Página 18 INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10661 “ ” OFF All electrical systems are off. The key can be removed. To lock the steering 1 2 EWA10061 s WARNING Never turn the key to “ ” or “ ” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
49D-F819D-E0 18/12/08 20:08 Página 19 INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1 2 EAU11003 Indicator and warning lights CS50Z CS50/CS50M 50 40 30 20 60 km/h 70 80 10 0 50 40 30 20 60 km/h 70 80 3 10 0 1 1. Push. 2. Turn. 1. Push the key in, and then turn it to “ ” while still pushing it. 1 2 1. Left turn signal indicator light “ 2. Oil level warning light “ ” 3. High beam indicator light “ ” 4. Right turn signal indicator light “ 3 4 ” 2 3 4 5 1.
49D-F819D-E0 18/12/08 19:35 Página 20 INSTRUMENT AND CONTROL FUNCTIONS EAU11181 3 Oil level warning light “ ” This warning light comes on when the key is in the “ ” position or if the oil level in the 2-stroke engine oil tank is low during operation. If the warning light comes on during operation, stop immediately and fill the oil tank with Yamalube 2 or equivalent 2-stroke engine oil of either JASO grade “FC” or ISO grades “EG-C” or “EG-D”.
49D-F819D-E0 18/12/08 19:35 Página 21 INSTRUMENT AND CONTROL FUNCTIONS EAUS1424 Multi-function display 4 0 3 0 2 0 1 1 0 0 5 0 km/ h 2 3 6 0 G G G G 7 0 8 0 a tripmeter (which shows the distance traveled since it was last set to zero) a fuel gauge a self-diagnosis device a function button (which selects, sets and resets various modes of the multi-function display) 3 TIP G 4 1. 2. 3. 4.
49D-F819D-E0 18/12/08 19:35 Página 22 INSTRUMENT AND CONTROL FUNCTIONS the fuel gauge will flash. If this occurs, have a Yamaha dealer check the vehicle. 6. When the one-minute digit starts flashing, push the button to set it. PRESS BUTTON 3 PRESS BUTTON 1. Odometer 2. Tripmeter 7. Push the button for at least two seconds to start the clock. TIP After setting the clock, be sure to push the button for at least two seconds before turning the key to “ ”, otherwise the clock will not be set.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 23 INSTRUMENT AND CONTROL FUNCTIONS EAU12347 EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. Handlebar switches Left EAU12900 Front brake lever 1 EAU12460 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 24 INSTRUMENT AND CONTROL FUNCTIONS EAU12950 Rear brake lever 1 EAU13202 Fuel tank cap Fuel and 2-stroke engine oil tank caps 1 2 3 1. Rear brake lever The rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the handlebar grip. 1. 2-stroke engine oil tank cap 2. Fuel tank cap The fuel tank cap and the 2-stroke engine oil tank cap are located under the seat. (See page 3-11).
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 25 INSTRUMENT AND CONTROL FUNCTIONS To install the 2-stroke engine oil tank cap, push it into the oil tank opening. EWA10141 s WARNING Make sure that the fuel and 2-stroke engine oil tank caps are properly installed before riding the scooter. Leaking fuel is a fire hazard. EAU13212 1 Fuel Make sure there is sufficient gasoline in the tank. EWA10881 s WARNING Gasoline and gasoline vapors are extremely flammable.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 26 INSTRUMENT AND CONTROL FUNCTIONS eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13270 3 Recommended fuel: REGULAR UNLEADED GASOLINE ONLY Fuel tank capacity: 5.5 L (1.45 US gal, 1.21 Imp.gal) Fuel reserve amount: 1.9 L (0.50 US gal, 0.42 Imp.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 27 INSTRUMENT AND CONTROL FUNCTIONS EAUS1500 EAUS1050 2-stroke engine oil Make sure that there is sufficient 2stroke engine oil in the oil tank. Add the recommended 2-stroke engine oil as necessary. To access the 2-stroke engine oil tank, open the storage compartment. See page 3-11). 1. Remove the 2-stroke engine oil tank cap by pulling it off.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 28 INSTRUMENT AND CONTROL FUNCTIONS EAU14160 EAU14510 Rider seat 3 Storage compartment To open the rider seat 1. Place the scooter on the centerstand. 2. Insert the key into the main switch, and then turn it counterclockwise. 1 1. Open. TIP Do not push inward when turning the key. 3. Fold the rider seat up. 1 1 1. Seat To close the rider seat 1. Fold the rider seat down, and then push it down to lock it in place. 2.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 29 INSTRUMENT AND CONTROL FUNCTIONS ECA10080 NOTICE Keep the following points in mind when using the storage compartment. G Since the storage compartment accumulates heat when exposed to the sun, do not store anything susceptible to heat inside it. G To avoid humidity from spreading through the storage compartment, wrap wet articles in a plastic bag before storing them in the compartment.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 30 INSTRUMENT AND CONTROL FUNCTIONS 3 Adjust the spring preload as follows. To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a). To decrease the spring preload and thereby soften the suspension, turn the adjusting ring in direction (b). Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 31 FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15595 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 s WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 32 FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM Fuel 2-stroke engine oil Final transmission oil 4 Coolant (CS50Z) Front brake Rear brake Throttle grip Wheels and tires • • • • • • • • • • • • • • • • • • • • • • • • • • • • CHECKS Check fuel level in fuel tank. Refuel if necessary. Check fuel line for leakage. Check oil level in oil tank. If necessary, add recommended oil to specified level.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 33 FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Brake levers Centerstand Chassis fasteners Instruments, lights, signals and switches • • • • • • • • CHECKS Make sure that operation is smooth. Lubricate lever pivoting points if necessary. Make sure that operation is smooth. Lubricate pivot if necessary. Make sure that all nuts, bolts and screws are properly tightened. Tighten if necessary. Check operation. Correct if necessary.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 34 OPERATION AND IMPORTANT RIDING POINTS EAU15951 Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 s WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:40 Página 35 OPERATION AND IMPORTANT RIDING POINTS EAU16761 Starting off TIP Before starting off, allow the engine to warm up. 4. Check for oncoming traffic, and then slowly turn the throttle grip (on the right) in order to take off. 5. Switch the turn signals off. EAU16780 Acceleration and deceleration (b) 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand.
49D-F819D-E0 18/12/08 19:47 Página 36 OPERATION AND IMPORTANT RIDING POINTS EAU16793 Front EAU16820 Braking Tips for reducing fuel consumption EWA10300 5 s WARNING G Avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn. G Railroad crossings, streetcar rails, iron plates on road construction sites, and manhole covers become extremely slippery when wet. Therefore, slow down when approaching such areas and cross them with caution.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:50 Página 37 OPERATION AND IMPORTANT RIDING POINTS EAU16830 EAU17213 Engine break-in Parking There is never a more important period in the life of your engine than the period between 0 and 1000 km (600 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1000 km (600 mi).
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:50 Página 38 PERIODIC MAINTENANCE AND ADJUSTMENT 6 EAU17281 EWA15121 EWA10330 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
49D-F819D-E0 18/12/08 19:52 Página 39 PERIODIC MAINTENANCE AND ADJUSTMENT EAU17715 Periodic maintenance and lubrication chart TIP G G G The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
49D-F819D-E0 18/12/08 19:52 Página 40 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 1000 km (600 mi) 6000 km (3500 mi) 12000 km (7000 mi) 18000 km (10500 mi) 24000 km (14000 mi) 7 * Wheels • Check runout and for damage. √ √ √ √ 8 * Tires • Check tread depth and for damage. • Replace if necessary. • Check air pressure. • Correct if necessary. √ √ √ √ 9 * Wheel bearings • Check bearing for looseness or damage.
49D-F819D-E0 18/12/08 19:52 Página 41 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 19 * Cooling system (CS50Z) 20 Final transmission oil 21 * V-belt 22 * Front and rear brake switches CHECK OR MAINTENANCE JOB 1000 km (600 mi) • Check coolant level and vehicle for coolant leakage. • Change. • Check vehicle for oil leakage. • Change. 12000 km (7000 mi) 18000 km (10500 mi) 24000 km (14000 mi) √ √ √ √ √ √ √ Every 3 years √ √ • Replace. • Check operation.
49D-F819D-E0:49D-F819D-E0 18/12/08 20:27 Página 42 PERIODIC MAINTENANCE AND ADJUSTMENT EAU18740 Removing and installing the cowling and panel each time a cowling or panel needs to be removed and installed. EAUS1520 Cowling A To remove the cowling 1. Remove the screws, and then pull the cowling off as shown. 1 2. Disconnect the headlight lead connectors, the turn signal couplers, and the auxiliary light couplers. 3 2 1 B 1 1. Cowling A G 2 1 6 Y 1. Headlight lead connector 2.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:50 Página 43 PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1250 Panel A To remove the panel 1. Open the storage compartment. (See page 3-11). 2. Remove the screw, and then take the panel off. 1 2 1. Screw 2. Panel A To install the panel 1. Place the panel in the original position, and then install the screw. 2. Close the storage compartment.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:50 Página 44 PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque: Spark plug: 20 Nm (2.0 m•kgf, 14.5 ft•lbf) TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 6 EAU20064 Final transmission oil The final transmission case must be checked for oil leakage before each ride.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:50 Página 45 PERIODIC MAINTENANCE AND ADJUSTMENT EAUS1200 Tightening torque: Final transmission oil drain bolt: 18 Nm (1.8 m•kgf, 13.0 ft•lbf) 6. Refill with the specified amount of the recommended final transmission oil, and then install and tighten the oil filler cap. WARNING! Make sure that no foreign material enters the final transmission case. Make sure that no oil gets on the tire or wheel.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:50 Página 46 PERIODIC MAINTENANCE AND ADJUSTMENT water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. If water has been used instead of coolant, replace it with coolant as soon as possible, otherwise the cooling system will not be protected against frost and corrosion.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:50 Página 47 PERIODIC MAINTENANCE AND ADJUSTMENT EAU21300 Adjusting the carburetor The carburetor is an important part of the engine and requires very sophisticated adjustment. Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the necessary professional knowledge and experience. EAU21370 Adjusting the throttle cable free play 2. To increase the throttle cable free play, turn the adjusting nut in direction (a).
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:54 Página 48 PERIODIC MAINTENANCE AND ADJUSTMENT EAU33601 Tires To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified tires. Tire air pressure 6 ZAUM0053 The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10501 s WARNING Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:54 Página 49 PERIODIC MAINTENANCE AND ADJUSTMENT EWA10470 Minimum tire tread depth (front and rear): 1.6 mm (0.06 in) TIP The tire tread depth limits may differ from country to country. Always comply with the local regulations. Tire information This model is equipped with tubeless tires. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor España, S.A.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:54 Página 50 PERIODIC MAINTENANCE AND ADJUSTMENT EAUT1221 Checking the front brake lever free play EAU22170 Adjusting the rear brake lever free play (b) (a) 1 1. Adjusting nut EWA10650 1. Rear brake lever free play 1. Front brake lever free play 6 The brake lever free play should measure 2.0–5.0 mm (0.08–0.20 in) as shown. Periodically check the brake lever free play and, if necessary, have a Yamaha dealer check the brake system.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:54 Página 51 PERIODIC MAINTENANCE AND ADJUSTMENT EAU22380 EAU22540 Rear brake shoes Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. 1 2 EAUS1510 Front brake pads 1. Lining thickness 1 Check each front brake pad for damage and measure the lining thickness.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:54 Página 52 PERIODIC MAINTENANCE AND ADJUSTMENT EAU32344 Checking the brake fluid level Observe these precautions: G When checking the fluid level, make sure that the top of the master cylinder is level by turning the handlebars. G Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking performance. Recommended brake fluid: DOT 4 1.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:54 Página 53 PERIODIC MAINTENANCE AND ADJUSTMENT EAU22721 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake master cylinder and caliper as well as the brake hose replaced at the intervals listed below or whenever they are damaged or leaking. G Oil seals: Replace every two years.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:54 Página 54 PERIODIC MAINTENANCE AND ADJUSTMENT at the intervals specified in the periodic maintenance and lubrication chart. EAU23192 Checking and lubricating the centerstand Recommended lubricants: Front brake lever: Silicone grease Rear brake lever: Lithium-soap-based grease 1 1. Centerstand 6 The operation of the centerstand should be checked before each ride, and the pivots and metal-to-metal contact surfaces should be lubricated if necessary.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:54 Página 55 PERIODIC MAINTENANCE AND ADJUSTMENT EAU23272 EAU45511 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition 1. Check the inner tubes for scratches, damage and excessive oil leakage. To check the operation 1. Place the vehicle on a level surface and hold it in an upright position.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:54 Página 56 PERIODIC MAINTENANCE AND ADJUSTMENT EAU23290 Checking the wheel bearings EAU23385 ECA10620 NOTICE Never attempt to remove the battery cell seals, as this would permanently damage the battery. Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:54 Página 57 PERIODIC MAINTENANCE AND ADJUSTMENT charging it in an enclosed space. G KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN. To charge the battery 1. Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:54 Página 58 PERIODIC MAINTENANCE AND ADJUSTMENT EAUS1433 Replacing the headlight bulb or a front turn signal light bulb 3. Remove the bulb holder by pulling it and then, remove the burnt-out bulb by turning it counterclockwise. If a bulb burns out, replace it as follows. 1 ECA10670 Specified fuse: 7.5 A 6 3. Turn the key to “ ” and turn on the electrical circuits to check if the devices operate. 4.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:57 Página 59 PERIODIC MAINTENANCE AND ADJUSTMENT B Y Right turn signal light bulb 1. Remove cowling A. (See page 6-5). 2. Remove the socket (together with the bulb) by turning it clockwise. G B Y G 1 5. Place the bulb holder in its original position, and then secure it with the retaining wire as shown. 6. Connect the headlight leads and install the cowling. 7. Have a Yamaha dealer adjust the headlight beam if necessary. Left turn signal light bulb 1.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:57 Página 60 PERIODIC MAINTENANCE AND ADJUSTMENT EAUT1923 1 Replacing the tail/brake light bulb or a rear turn signal light bulb 2 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screws. Rear turn signal light bulb 1. Remove the tail/brake light lens by removing the screws. 1. Screw 2. Tail/brake light lens 6 1. Tail/brake light lens 2.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:57 Página 61 PERIODIC MAINTENANCE AND ADJUSTMENT EAUS1412 EAUS1151 Replacing the license plate light bulb (Depends on models) 1. Remove the lens by removing the screw. 1. Turn signal light bulb 3. Remove the burnt out bulb by pushing it in and turning it counterclockwise. 4. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 5. Install the turn signal light lens by installing the screw. 6.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:57 Página 62 PERIODIC MAINTENANCE AND ADJUSTMENT EAU25881 Troubleshooting 1 1. Auxiliary light bulb 6 4. Insert a new bulb into the socket. 5. Install the auxiliary light socket (together with the bulb) by pushing it in. 6. Install the cowling. Although Yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur during operation.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:57 Página 63 PERIODIC MAINTENANCE AND ADJUSTMENT EAU25922 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:57 Página 64 PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating (CS50Z) EWA10400 s WARNING G Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:57 Página 65 SCOOTER CARE AND STORAGE EAU37833 Matte color caution EAU26092 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:57 Página 66 SCOOTER CARE AND STORAGE 7 cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte. G Do not use high-pressure washers or steam-jet cleaners since they cause water seepage and deterioration in the following areas: seals (of wheel and swingarm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:57 Página 67 SCOOTER CARE AND STORAGE EWA10941 s WARNING Contaminants on the brakes or tires can cause loss of control. G Make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or acetone, and wash the tires with warm water and a mild detergent. G Before operating the scooter test its braking performance and cornering behavior.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:57 Página 68 SCOOTER CARE AND STORAGE 7 3. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 4. Perform the following steps to protect the cylinder, piston rings, etc. from corrosion. a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine oil into the spark plug bore. c.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:59 Página 69 SPECIFICATIONS Dimensions: Overall length: 1740 mm (68.5 in) Overall width: 675 mm (26.6 in) Overall height: 1065 mm (41.9 in) Seat height: 770 mm (30.3 in) Wheelbase: 1210 mm (47.6 in) Ground clearance: 132 mm (5.20 in) Weight: With oil and fuel: CS50/CS50M: 81.0 kg (178.6 lb) CS50Z: 84.0 kg (185.2 lb) Engine: CS50/CS50M: Air cooled 2-stroke CS50Z: Liquid cooled 2-stroke Cylinder arrangement: Forward-inclined single cylinder Displacement: 49.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:59 Página 70 SPECIFICATIONS Front wheel: Size: 110/70-12 47L Manufacturer/model: CHENG SHIN TIRE / C922 Rear tire: Rear wheel: Type: Tubeless Size: 120/70-12 51L 130/70-12 56L Manufacturer/model: CHENG SHIN TIRE / C922 Ignition system: CDI Charging system: Flywheel magneto Front brake: Maximum load: CS50/CS50M: 169 kg (372 lb) CS50Z: 166 kg (366 lb) Tire air pressure (measured on cold tires): 8 Electrical system: Wheel type: Cast wheel Rim size: MT 3.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:59 Página 71 SPECIFICATIONS Oil level warning light: LED X 1 Turn signal indicator light: 12 V, 1.2 W x 2 Coolant temperature warning light (CS50Z): LED x 1 Fuse: Main fuse: 7.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:59 Página 72 CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 Key identification number Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. G KEY IDENTIFICATION NUMBER: EAU26410 Vehicle identification number 1 1 ZAUM0070 G G VEHICLE IDENTIFICATION NUMBER: 1.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:59 Página 73 CONSUMER INFORMATION EAU26490 Model label 1 1. Model label The model label is affixed to the bottom of the seat. (See page 3-11). Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:59 Página 74 INDEX 2-stroke engine oil ...................................3-10 H A Acceleration and deceleration ...................5-2 Air filter element .........................................6-9 Auxiliary light bulb, replacing...................6-24 B Battery......................................................6-19 Brake fluid level, checking .......................6-15 Brake fluid, changing ...............................6-16 Brake lever, front .......
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49D-F819D-E0:49D-F819D-E0.QXD 18/12/08 19:59 Página 76 YAMAHA MOTOR ESPA A, S.A. PRINTED IN SPAIN 2008.
