Service manual

CHAS
FRONT FORK
7-20
EAS00658
ASSEMBLING THE FRONT FORK LEGS
Reverse the disassembly procedure. Bear in
mind the following points.
NOTE:
• When assembling the fork, ensure that the
following new parts are used.
• Oil seal
• Circlips
• Ensure that all components are clean before
assembly.
1. Install:
• oil lock piece
• piston (hydraulic rod)
• inner tube 
• copper washer (new)
• bolt (hydraulic rod) 
NOTE:
Tighten the bolt (hydraulic rod) while suppor-
ting the outer tube with the T-handle  and
the support .
2. Install:
• oil seal 
Use a counterbalance for installing fork
seals  and an adaptor .
NOTE:
Before installing the oil seal, apply grease with
a lithium soap base on the edges of same.
CAUTION:
Ensure that the numbered side of the seal is
facing upwards.
Bolt (hydraulic rod)
23 Nm (2.3 m • kg)
LOCTITE®
T-handle
90890-01326
Support:
90890-01294
Counterbalance for installing oil
seals
90890-01184
Adaptor:
90890-01186