Service manual

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CHAS
FRONT FORK
1. Install:
• cartridge cylinder 1
ACHTUNG:
CAUTION:
Allow the cartridge cylinder to slide slowly
down the inner tube 2 until it protrudes
from the bottom of the inner tube. Be care-
ful not to damage the inner tube.
2. Install:
• oil flow stopper 3
3. Lubricate:
• inner tube’s outer surface
4. Install:
• outer tube
(onto the inner tube)
• copper washer
• cartridge cylinder bolt
Recommended lubricant
Yamaha fork and shock oil 5WT
or equivalent
New
5. Tighten:
• cartridge cylinder bolt 1
NOTE:
• Apply the locking agent (LOCTITE

204) to
the threads of the cartridge cylinder bolt.
• While holding the cartridge cylinder with
the damper rod holder 2 and T-handle 3,
tighten the cartridge cylinder bolt.
Damper rod holder
YM-1300-1
T-handle
YM-01326
T
R
.
.
20 Nm (2.0 m · kg, 14 ft · lb)
4