Service manual

ENGINE SPECIFICATIONS
SPEC
2 - 10
Shifting mechanism
Shift mechanism type Guide bar ----
Max. shift fork guide bar bending ---- 0.025 mm
(0.001 in)
Shift fork thickness 6.26 ~ 6.39 mm (0.246 ~ 0.252 in) ----
Air filter type Dry element ----
Fuel pump
Pump type Electrical ----
Model (manufacturer) 4WM (MITSUBISHI) ----
Output pressure 15 ~ 20 kPa
(0.15 ~0.20 kgf/cm
2
, 2.1 ~ 2.8 psi)
----
Carburetor
Model (manufacturer)
× quantity BSR40 (MIKUNI)
× 1 ----
Throttle cable free play (at the
flange of the throttle grip)
3 ~ 5 mm (0.12 ~ 0.20 in) ----
ID mark 4WM1 00 ----
4WM2 10 (for California) ----
Main jet #165 ----
Main air jet #60 ----
Jet needle 6HDC26 ----
Needle jet X-2 ----
Pilot air jet #100 ----
Pilot outlet 1.0 (XV16A), 1.1 (XV16AT) ----
Pilot jet #35 ----
Bypass 1 0.9 ----
Bypass 2 1.0 ----
Bypass 3 0.9 ----
Pilot screw turns out 2-1/2 ----
Valve seat size 2.0 ----
Starter jet 1 #57.5 ----
Starter jet 2 1.0 ----
Butterfly valve size #110 ----
Fuel level (below the float cham-
ber mating surface)
2.0 ~ 3.0 mm (0.079 ~ 0.12 in) ----
Item Standard Limit
2