Service manual

3 - 2
CHK
ADJ
GENERAL MAINTENANCE AND LUBRICATION CHART
*
Since these items require special tools, data and technical skills, they should be serviced by a
Yamaha dealer.
NOTE:
The air filter element needs more frequent service if you are riding in unusually wet or dry
areas.
1.Hydraulic brake system
• Replace the brake fluid after disassembling the master cylinder or caliper cylinder.
• Check the brake fluid level and add fluid as required.
• Replace the master cylinder and caliper cylinder oil seals every two years.
• Replace the brake hoses every four years or if cracked or damaged.
6*
Clutch
(See page 3-
28.)
• Check operation and
free play.
• Correct if necessary.
— √ √ √ √ √ √
7*
Transfer
case oil
(See page 3-
26.)
• Check vehicle for leak-
age.
• Replace every 16,000
mi (25,000 km) or
24 months.
SAE 80 API “GL-4”
hypoid gear oil
Replace Check Replace
8*
Control
cable
(See page 3-
49.)
• Apply chain lube thor-
oughly.
Yamaha chain and
cable lube or SAE
10W30 motor oil
√ √ √ √ √ √
9*
Rear arm
pivot bear-
ing
(See page 4-
84.)
• Check bearing assem-
bly for looseness.
• Moderately repack
every 16,000 mi (25,000
km).
Medium weight
wheel bearing
grease
√ Repack
10
Brake/
Clutch lever
pivot shaft
(See page 3-
50.)
• Apply chain lube
lightly.
Yamaha chain and
cable lube or SAE
10W30 motor oil
√ √ √ √ √
11
Brake pedal
and shift
pedal shaft
(See page 3-
50.)
• Lubricate
• Apply chain lube
lightly.
Yamaha chain and
cable lube or SAE
10W30 motor oil
√ √ √ √ √
12 *
Sidestand
pivot
(See page 3-
50.)
• Check operation and
lubricate.
• Apply chain lube
lightly.
Yamaha chain and
cable lube or SAE
10W30 motor oil
√ √ √ √ √
13 *
Sidestand
switch
(See page 3-
50.)
• Check and clean or
replace if necessary.
— √ √ √ √ √ √
14 *
Front fork
(See page 3-
43.)
• Check operation and for
leakage.
— √ √ √ √ √
15 *
Steering
bearings
(See page 3-
41.)
• Check bearing assem-
bly for looseness.
• Moderately repack
every 16,000 mi (25,000
km).
Lithium soap base
grease
√ √ √ Repack √
16 *
Wheel bear-
ings
(See page 4-
5.)
• Check bearings for
smooth rotation.
— √ √ √ √ √
17 *
Rear sus-
pension link
pivots
(See page 4-
84.)
• Apply grease lightly.
Molybdenum disul-
fide grease
√
18 *
Drive belt
(See page 3-
39.)
• Check the belt tension.
• Adjust if necessary.
— √ Every 2,500 mi (4,000 km)
No. ITEM ROUTINE TYPE
INITIAL ODOMETER READINGS
600 mi
(1,000 km)
or
1 month
4,000 mi
(7,000 km)
or
6 months
8,000 mi
(13,000 km)
or
12 months
12,000 mi
(19,000 km)
or
18 months
16,000 mi
(25,000 km)
or
24 months
20,000 mi
(31,000 km)
or
30 months
3