5D8-F8199-E0.
5D8-F8199-E0.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 3 INTRODUCTION EAU10110 Welcome to the Yamaha world of motorcycling! As the owner of the YP125E, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YP125E.
5D8-F8199-E0.qxd 6/9/06 16:15 Página 4 IMPORTANT MANUAL INFORMATION EAU34111 Particularly important information is distinguished in this manual by the following notations: t The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! s WARNING Failure to follow WARNING instructions could result in severe injury or death to the scooter operator, a bystander, or a person inspecting or repairing the scooter.
D8-F8199-E0.qxd 27/07/2006 18:14 Página 5 IMPORTANT MANUAL INFORMATION EAUS1172 YP125E OWNER’S MANUAL ©2006 by YAMAHA MOTOR ESPAÑA S.A. 1st edition, August 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of YAMAHA MOTOR ESPAÑA S.A. is expressly prohibited. Printed in Spain.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 6 TABLE OF CONTENTS INTRODUCTION IMPORTANT MANUAL INFORMATION TABLE OF CONTENTS Storage compartment.....................3-11 Adjusting the shock absorber assemblies...................................3-12 Sidestand........................................3-12 Ignition circuit cut-off system .........3-13 SAFETY INFORMATION .....................1-1 Further safe-riding points .................1-4 PRE-OPERATION CHECKS ...............4-1 Pre-operation check list.....
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 7 TABLE OF CONTENTS Troubleshooting ..............................6-31 Troubleshooting charts ...................6-32 SCOOTER CARE AND STORAGE .....7-1 Matte color caution...........................7-1 Care ..................................................7-1 Storage .............................................7-3 SPECIFICATIONS ...............................8-1 CONSUMER INFORMATION .............9-1 Identification numbers ......................
5D8-F8199-E0.qxd t 27/07/2006 18:14 Página 8 SAFETY INFORMATION EAU10261 1 SCOOTERS ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS SCOOTER. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF SCOOTER OPERATION. ● OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANUAL.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 9 SAFETY INFORMATION t The posture of the operator and passenger is important for proper control. • The operator should keep both hands on the handlebar and both feet on the footboard during operation to maintain control of the scooter. • The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests.
5D8-F8199-E0.qxd t 1 27/07/2006 18:14 Página 10 SAFETY INFORMATION sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability. ● Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely attached to the scooter before riding. Check accessory mounts and cargo restraints frequently. ● Never attach any large or heavy items to the handlebar, front fork, or front fender.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 11 SAFETY INFORMATION t ● ● • Never refuel while smoking or in the vicinity of an open flame. Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Always operate your scooter in an area that has adequate ventilation. Always turn the engine off before leaving the scooter unattended and remove the key from the main switch.
5D8-F8199-E0.qxd 6/9/06 16:13 Página 12 DESCRIPTION EAU10410 Left view 2 2 3 4 1 @ @ @ @ 8 1. 2. 3. 4. Coolant reservoir cap (page 6-12) Battery (page 6-24) Storage compartment (page 3-11) Fuel tank cap (page 3-7) 5. 6. 7. 8.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 13 DESCRIPTION EAU10420 Right view 2 3 4 5 2 1 6 Å@ Å@ Å@ Å@ 8 1. 2. 3. 4. 7 Grab bar Passenger Seat Rider Seat (page 3-9) Owner's tool kit (page 6-1) 5. 6. 7. 8.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 14 DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 2 11 1. 2. 3. 4. 5. 6. 10 9 8 Rear brake lever (page 3-6) Left handlebar switch (page 3-5) Multi-function display (page 3-2) Speedometer (page 3-2) Fuel gauge (page 3-3) Right handlebar switch (page 3-5) 7. 8. 9. 10. 11.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 15 INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock OFF ON EAU10660 EWA10060 OFF “e” All electrical systems are off. The key can be removed. s WARNING Never turn the key to “e” or “m” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the vehicle is stopped before turning the key to “e” or “m”.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 16 INSTRUMENT AND CONTROL FUNCTIONS EAU10980 EAUM1070 Oil change indicator At the initial 500 km (300 mi) and every 3000 km (1800 mi) thereafter, the message “CHnGE OIL” appears in the odometer/clock display to indicate that the engine oil should be changed. (See page 6-9.) Indicator lights y 3 EAUS1361 Speedometer unit y EAUM1080 1 1. 2. 3. 4. 5.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 17 INSTRUMENT AND CONTROL FUNCTIONS Pushing the “TRIP” button switches the display between the odometer mode “ODO” and the tripmeter mode “TRIP”. To reset the tripmeter, enter the “TRIP” mode, and then hold down the “TRIP” button for at least one second. The tripmeter can be used together with the fuel gauge to estimate the distance that can be traveled with a full tank of fuel. This information will enable you to plan future fuel stops.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 18 INSTRUMENT AND CONTROL FUNCTIONS ses. When the needle reaches “E”, refuel as soon as possible. NOTE: Do not allow the fuel tank to empty itself completely. EAUS1210 Clock To set the clock 1. Turn the key to “f”. 4. Press the “TRIP” button for two seconds, and the first minute digit will flash. 5. Press the “TRIP” button to set the first minute digit. 3 TOTAL TRIP TOTAL TRIP Total/Trip Total/Trip 2.
5D8-F8199-E0.qxd 03/08/2006 12:08 Página 19 INSTRUMENT AND CONTROL FUNCTIONS EAU12331 Anti-theft alarm (optional) EAU12347 This motorcycle can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. 1 2 3 1. Dimmer switch “j/k” 2. Turn signal switch “c/d” 3. Horn switch “a” 1 EAUS1020 Dimmer switch “j/k” Set this switch to “j” for the high beam and to “k” for the low beam.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 20 INSTRUMENT AND CONTROL FUNCTIONS ECA10050 CAUTION: See page 5-1 for starting instructions prior to starting the engine. EAU12900 Front brake lever 1 1 EAU12764 Hazard switch “ 3 EAU12950 Rear brake lever ” With the key in the “f” position, turn this switch to “ ” to turn on the hazard lights (simultaneous flashing of all turn signal lights).
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 21 INSTRUMENT AND CONTROL FUNCTIONS EAUS1040 Fuel tank cap 3 2. Insert the key in the lock and turn it clockwise. To close the fuel tank cap 1. Align the match marks, and then push the fuel tank cap into the original position. To open the fuel tank cap 1 1. Fuel tank cap 1. Open the fuel tank cap cover by pushing in on the rear end of it. 2. Turn the key counterclockwise and remove it. 3-7 3. Close the fuel tank cover.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 22 INSTRUMENT AND CONTROL FUNCTIONS EAU13220 ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. Fuel EAU33520 3 1. Fuel tank filler tube 2. Fuel level Make sure that there is sufficient fuel in the tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole and to fill the tank to the bottom of the filler tube as shown.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 23 INSTRUMENT AND CONTROL FUNCTIONS EAUB1300 Fuel tank breather/overflow hose Before operating the motorcycle: ● Check the fuel tank breather/overflow hose connection. ● Check the fuel tank breather/overflow hose for cracks or damage, and replace it if damaged. ● Make sure that the end of the fuel tank breather/overflow hose is not blocked, and clean it if necessary.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 24 INSTRUMENT AND CONTROL FUNCTIONS To close the seat 1. Fold the seat down, and then push it down to lock it in place. 2. Remove the key. 3 EAU14540 Front storage compartment To close the front storage compartment To open the front storage compartment NOTE: Make sure that the seat is properly secured before riding. 1 2 Push the front storage compartment lid into the original position, and then remove the key. 1. Open 2.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 25 INSTRUMENT AND CONTROL FUNCTIONS EAUM1190 Storage compartment 1 1. Storage compartment There is a storage compartment under the seat. (See page 3-9.) EWA10960 s WARNING ● Do not exceed the load limit of 10 kg (22 lb) for the storage compartment. ● Do not exceed the maximum load of 177 kg (390.29 lb) for the vehicle. ECA10080 CAUTION: Keep the following points in mind when using the storage compartment.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 26 INSTRUMENT AND CONTROL FUNCTIONS EAU14880 1 2 b 3 EWA10210 s WARNING Always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may result. Adjusting the shock absorber assemblies a 1. Spring preload adjusting ring 2. Position indicator Each shock absorber assembly is equipped with a spring preload adjusting ring.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 27 INSTRUMENT AND CONTROL FUNCTIONS EWA10240 s WARNING The vehicle must not be ridden with the sidestand down, or if the sidestand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the responsibility of raising the sidestand before starting off.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 28 INSTRUMENT AND CONTROL FUNCTIONS 3 With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start? NO NOTE: This check is most reliable if performed with a warmed-up engine. The sidestand switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 29 PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspection, to check the following points before each ride.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 30 PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM Fuel Engine oil Final transmission oil 4 Coolant Front brake Rear brake Throttle grip Wheels and tires • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • CHECKS Check fuel level in fuel tank. Refuel if necessary. Check fuel line for leakage. Check oil level in engine. If necessary, add recommended oil to specified level. Check vehicle for oil leakage. Check vehicle for oil leakage.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 31 PRE-OPERATION CHECKS ITEM Brake levers Centerstand, sidestand Chassis fasteners Instruments, lights, signals and switches Sidestand switch Battery • • • • • • • • • • • • CHECKS Make sure that operation is smooth. Lubricate lever pivoting points if necessary. Make sure that operation is smooth. Lubricate pivots if necessary. Make sure that all nuts, bolts and screws are properly tightened. Tighten if necessary. Check operation. Correct if necessary.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 32 OPERATION AND IMPORTANT RIDING POINTS EAU15980 EWA10870 5 s WARNING ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. ● Never start the engine or operate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of consciousness and death within a short time.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 33 OPERATION AND IMPORTANT RIDING POINTS EAU16760 Starting off 1 EAU16780 Acceleration and deceleration 1. Grab bar NOTE: Before starting off, allow the engine to warm up. 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand. 2. Sit astride the seat, and then adjust the rear view mirrors. 3. Switch the turn signal on. 4.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 34 OPERATION AND IMPORTANT RIDING POINTS ● ● 5 areas and cross them with caution. Keep in mind that braking on a wet road is much more difficult. Ride slowly down a hill, as braking downhill can be very difficult. EAU16820 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● Avoid high engine speeds during acceleration.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 35 OPERATION AND IMPORTANT RIDING POINTS 150 ~ 500 km (90 ~ 300 mi) Avoid prolonged operation above 1/2 throttle. Rev the engine freely through the gears, but do not use full throttle at any time. 500 ~ 1000 km (300 ~ 600 mi) Avoid prolonged operation above 3/4 throttle. ECA10350 CAUTION: After 1000 km (600 mi) of operation, the engine oil must be changed and the oil strainer cleaned.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 36 PERIODIC MAINTENANCE AND MINOR REPAIR 6 EAU17280 EWA10330 Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 37 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you. EWA10350 s WARNING Modifications not approved by Yamaha may cause loss of performance and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 38 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17710 Periodic maintenance and lubrication chart NOTE: ● The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. ● From 30000 km, repeat the maintenance intervals starting from 6000 km. ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (x 1000 Km) NO.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 39 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (x 1000 Km) NO. ITEM CHECK OR MAINTENANCE JOB ANNUAL CHECK 1 6 12 18 24 √ √ √ √ √ Whenever worn to the limit √ √ 8 * Rear brake • Check operation, fluid level and vehicle for fluid leakage. • Replace brake pads. 9 * Brake hoses • Check for cracks or damage. • Replace. √ √ √ Every 4 years √ 10 * Wheels • Check runout and for damage.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 40 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (x 1000 Km) NO. ITEM CHECK OR MAINTENANCE JOB CHECK 1 22 * Cooling system 23 6 Final transmission oil • Check coolant level and vehicle for coolant leakage. • Change. • Check vehicle for oil leakage. • Initial 500 km • Change. 24 * V-belt • Replace. Front and rear brake 25 * switches • Check operation.
5D8-F8199-E0.qxd 01/08/2006 17:23 Página 41 PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels EAU19210 Panel A 1 1 2 1. Panel A 2. Panel B The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel A To install the panel Place the panel in the original position, and then install the screws.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 42 PERIODIC MAINTENANCE AND MINOR REPAIR To install the panel Place the panel in the original position, and then install the screw. EAU19603 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 43 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK (CR8E) To install the spark plug 1 ZAUM0037 1. Spark plug gap 1.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 44 PERIODIC MAINTENANCE AND MINOR REPAIR EAUM1260 Engine oil The engine oil level should be checked before each ride. In addition, the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart and when the oil change indicator display comes on. To check the engine oil level 1. Place the scooter on the centerstand. 6 NOTE: Make sure that the scooter is positioned straight up when checking the oil level.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 45 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Place an oil pan under the engine to collect the used oil. 4. Check the washer for damage and replace it if necessary. 5. Install the washer and the engine oil drain bolt, and then tighten the drain bolt to the specified torque. Tightening torque: Engine oil drain bolt: 32 Nm (3.2 m•kgf, 23.1 ft•lbf) NOTE: Make sure that the washer is properly seated. 3.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 46 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Release the "TRIP" button and the oil change indicator light will go off. 3. Turn the key to "e". 6 NOTE: If the engine oil is changed before the oil change indicator light comes on (i.e. before the periodic oil change interval has been reached), the indicator light must be reset after the oil change for the next periodic oil change to be indicated at the correct time.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 47 PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 Tightening torque: Final transmission oil drain bolt: 22 Nm (2.2 m•kgf, 15.9 ft•lbf) 6. Add the specified amount of the recommended final transmission oil, and then install and tighten the oil filler cap. Recommended final transmission oil: See page 8-1. Oil quantity: 0.15 L (0.16 US qt) (0.88 Imp.qt) EWA11310 s WARNING ● Make sure that no foreign material enters the final transmission case.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 48 PERIODIC MAINTENANCE AND MINOR REPAIR ECA10470 1 2 3 1. Coolant reservoir cap 2. Maximum level mark 3. Minimum level mark 6 3. If the coolant is at or below the minimum level mark, remove panel A (See page 6-6.), remove the reservoir cap, add coolant to the maximum level mark, and then install the reservoir cap and the panel. Coolant reservoir capacity (up to the maximum level mark): 0.30 L (0.32 US qt) (0.26 Imp.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 49 PERIODIC MAINTENANCE AND MINOR REPAIR 6. Insert the air filter element into the air filter case. 7. Install the air filter case cover by installing the screw. Cleaning the V-belt case air filter element EAUM1320 Air filter and V-belt case air filter elements The air filter and the V-belt case air filter elements should be cleaned at the intervals specified in the periodic maintenance and lubrication chart.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 50 PERIODIC MAINTENANCE AND MINOR REPAIR EAU21300 Adjusting the carburetor The carburetor is an important part of the engine and requires very sophisticated adjustment. Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the necessary professional knowledge and experience. 6 EAU21370 Adjusting the throttle cable free play The throttle cable free play should measure 4 ~ 6 mm (0.15 ~ 0.24 in) at the throttle grip.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 51 PERIODIC MAINTENANCE AND MINOR REPAIR direction (a). To decrease the throttle cable free play, turn the adjusting nut in direction (b). 3. Tighten the locknut. EAU21401 EAU21870 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 52 PERIODIC MAINTENANCE AND MINOR REPAIR ● 6 The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider, passenger, cargo, and accessories approved for this model. Tire air pressure (measured on cold tires): Up to 90 kg (198 lb): Front: 190 kPa (27 psi) (1.9 kgf/cm2) Rear: 220 kPa (31 psi) (2.2 kgf/cm2) 90 kg (198 lb) to maximum load: Front: 190 kPa (27 psi) (1.9 kgf/cm2) Rear: 240 kPa (34 psi) (2.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 53 PERIODIC MAINTENANCE AND MINOR REPAIR Tire information This motorcycle is equipped with tubeless tires. a Yamaha dealer, who has the necessary professional knowledge and experience.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 54 PERIODIC MAINTENANCE AND MINOR REPAIR EAU33453 Front and rear brake lever free play Front There should be no free play at the brake lever ends. If there is free play, have a Yamaha dealer inspect the brake system. EWA14211 s WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the vehicle.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 55 PERIODIC MAINTENANCE AND MINOR REPAIR disappeared, have a Yamaha dealer replace the brake pads as a set. EAU22500 Rear brake pads EAU22580 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. 1 1. Lining thickeness Check each rear brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less than 3.8 mm (0.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 56 PERIODIC MAINTENANCE AND MINOR REPAIR ● ● 6 when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. As the brake pads wear, it is normal for the brake fluid level to gradually go down. However, if the brake fluid level goes down suddenly, have a Yamaha dealer check the cause.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 57 PERIODIC MAINTENANCE AND MINOR REPAIR EAU23170 Lubricating the front and rear brake levers The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. EAU23211 Checking and lubricating the centerstand and sidestand Recommended lubricant: Lithium-soap-based grease (allpurpose grease) 1 2 1. Sidestand 2.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 58 PERIODIC MAINTENANCE AND MINOR REPAIR EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition EWA10750 s WARNING Securely support the motorcycle so that there is no danger of it falling over. 6 2.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 59 PERIODIC MAINTENANCE AND MINOR REPAIR play can be felt, have a Yamaha dealer check or repair the steering. EAU23290 EAUM1401 Checking the wheel bearings Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 60 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The electrolyte should be between the minimum and maximum level marks. 2 1 4. If the electrolyte is at or below the minimum level mark, add distilled water to raise it to the maximum level mark. 3 EWA10760 1. Battery 2. Positive battery terminal 3. Negative battery terminal 1 6 UPPER LEVEL LOWER LEVEL 2 1. Maximum level mark 2. Minimum level mark 3. Check the electrolyte level in the battery.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 61 PERIODIC MAINTENANCE AND MINOR REPAIR 2. If the battery will be stored for more than two months, check the specific gravity of the electrolyte at least once a month and fully charge the battery whenever necessary. 3. Fully charge the battery before installation. 4. After installation, make sure that the battery leads are properly connected to the battery terminals and that the breather hose is properly routed, in good condition, and not obstructed.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 62 PERIODIC MAINTENANCE AND MINOR REPAIR 3. Turn the key to “f” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. EAUS1370 Replacing a headlight bulb 1 This model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows. To replace the low beam headlight bulb 1. Remove panel A. (See page 6-6.) 1.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 63 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10790 s WARNING Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. ● 1. Do not touch the glass part of the bulb 5. Place a new headlight bulb into position, and then secure it with the bulb holder.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 64 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10790 s WARNING Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new headlight bulb into position, and then secure it with the bulb holder by turning it clockwise • Do not affix any type of tinted film or stickers to the headlight lens. • Do not use a headlight bulb of a wattage higher than specified. 5.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 65 PERIODIC MAINTENANCE AND MINOR REPAIR EAUS1130 7. Install the turn signal light bulb lens. 8. Install the tail/brake light bulb lens by installing the screw. Rear turn signal light bulb Replacing the tail/brake light bulb or a rear turn signal light bulb Tail/brake light bulb 4 3 2 3 1 2 ECA10680 CAUTION: Do not overtighten the screws, otherwise the lens may break. 1 1. 2. 3. 4. 1. Screw 2. Tail/brake light lens 3. Bulb 1.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 66 PERIODIC MAINTENANCE AND MINOR REPAIR EAUM1460 Replacing the license plate light bulb EAUS1260 Replacing the auxiliary light bulb G F M A M G L A S O N D 6 7 8 9 3 2 1 6 1. Screw 2. License plate light cover 3. Socket 1. Remove the license plate light cover by removing the screw. 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the defective bulb by pulling it out. 4. Insert a new bulb into the socket. 5.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 67 PERIODIC MAINTENANCE AND MINOR REPAIR EAU25941 Troubleshooting charts Starting problems or poor engine performance EWA10840 s WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. Check the fuel level in the fuel tank. The engine does not start. Check the compressoin. 2. Compression There is compression. Check the ignition.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 68 PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EWA10400 s WARNING ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 69 SCOOTER CARE AND STORAGE EAU37832 Matte color caution EAU26090 Care ECA15192 CAUTION: Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 70 SCOOTER CARE AND STORAGE ● ● 7 thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte. Do not use high-pressure washers or steam-jet cleaners since they cause water seepage and deterioration in the following areas: seals (of wheel and swingarm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 71 SCOOTER CARE AND STORAGE 6. Wax all painted surfaces. 7. Let the scooter dry completely before storing or covering it. NOTE: Consult a Yamaha dealer for advice on what products to use. EWA10940 s WARNING ● Make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or acetone, and wash the tires with warm water and a mild detergent.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 72 SCOOTER CARE AND STORAGE 7 3. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 4. Perform the following steps to protect the cylinder, piston rings, etc. from corrosion. a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine oil into the spark plug bore. c.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 73 SPECIFICATIONS Dimensions Overall length 2030 mm (79.9 in) Overall width 745 mm (29.3 in) Overall height 1285 mm (50.6 in) Seat height 774 mm (30.5 in) Wheelbase 1480 mm (58.2 in) Ground clearance 102 mm (4.01 in) Minimum turning radius 3840 mm (151.2 in) Weight With oil and fuel 148 kg (326 lb) Engine Engine type Liquid cooled 4-stroke, SOHC Cylinder arrangement Forward-inclined single cylinder Displacement 124.1 cm3 (7.57 cu.in) Bore x stroke 53.7 x 54.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 74 SPECIFICATIONS Operation Centrifugal automatic type Chassis Frame type Steel tube underbone Caster angle 28 º Trail 104.0 mm (4.09 in) Front tire Type Tubeless Size 120/70 - 12 51L Manufacturer/model CONTINENTAL / ZIPPY 1 PIRELLI / SL26 MICHELIN / BOPPER Rear tire 8 Type Tubeless Size 130/70 - 12 56L Manufacturer/model CONTINENTAL / ZIPPY 1 PIRELLI / SL26 MICHELIN / BOPPER Loading Maximum load 177 kg (390.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 75 SPECIFICATIONS 12 V, 21.0 W / 5.0 W x 2 Front turn signal light 12 V, 21.0 W x 2 Rear turn signal light 12 V, 10.0 W x 2 License plate light 12 V, 5.0 W x 1 Meter lighting 12 V, 1.2 W x 2 High beam Indicator light 12 V, 1.2 W x 1 Turn signal indicator light 12 V, 1.2 W x 2 Coolant temperature warning light 12 V, 1.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 76 CONSUMER INFORMATION EAU26351 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: VEHICLE IDENTIFICATION NUMBER: 9 EAU26381 Key identification number EAU26410 Vehicle identification number 1 1 1.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 77 CONSUMER INFORMATION EAU26490 Model label 1 1. Model label The model label is affixed to the bottom of the seat. (See page 3-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 78 INDEX A Front fork, checking .................................6-23 Front Storage compartment ....................3-10 Fuel ............................................................3-8 Fuel consumption, tips for reducing..........5-3 Fuel tank breather/overflow hose ..............3-9 Fuel tank cap .............................................3-7 Fuses, replacing.......................................6-26 Acceleration and deceleration ...................
5D8-F8199-E0.
5D8-F8199-E0.qxd 27/07/2006 18:14 Página 80 YAMAHA MOTOR ESPAÑA, S.A. PRINTED IN SPAIN 2006.09-NOVOPRINT, S.A.
