5C3-F8199-E2 8/9/10 09:42 Página 1 Read this manual carefully before operating this vehicle.
5C3-F8199-E2 8/9/10 09:42 Página 2 EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
5C3-F8199-E2 8/9/10 09:42 Página 3 INTRODUCTION EAU10113 Welcome to the Yamaha world of motorcycling! As the owner of the YN50F, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YN50F.
5C3-F8199-E2 8/9/10 09:42 Página 4 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
C3-F8199-E2 8/9/10 09:42 Página 5 IMPORTANT MANUAL INFORMATION EAUS1172 YN50F OWNER’S MANUAL ©2010 by YAMAHA MOTOR ESPAÑA S.A. 1st edition, July 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of YAMAHA MOTOR ESPAÑA S.A. is expressly prohibited. Printed in Spain.
5C3-F8199-E2 8/9/10 09:42 Página 6 TABLE OF CONTENTS SAFETY INFORMATION .....................1-1 Further safe-riding points .................1-5 DESCRIPTION.....................................2-1 Left view ...........................................2-1 Right view .........................................2-2 Controls and instruments .................2-3 INSTRUMENT AND CONTROL FUNCTIONS ........................................3-1 Main switch/steering lock.................
5C3-F8199-E2 8/9/10 09:42 Página 7 TABLE OF CONTENTS Storage .............................................7-3 SPECIFICATIONS ...............................8-1 CONSUMER INFORMATION .............9-1 Identification numbers ......................
5C3-F8199-E2 8/9/10 09:42 Página 8 SAFETY INFORMATION EAUT1016 1 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your scooter. Scooters are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this scooter.
5C3-F8199-E2 8/9/10 09:42 Página 9 SAFETY INFORMATION G due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
5C3-F8199-E2 8/9/10 09:42 Página 10 SAFETY INFORMATION 1 G G exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels. Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.
5C3-F8199-E2 8/9/10 09:42 Página 11 SAFETY INFORMATION modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer. Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
5C3-F8199-E2 8/9/10 09:42 Página 12 SAFETY INFORMATION G 1 G G G Remove all loose items from the scooter. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to prevent movement. Secure the scooter with tiedowns or suitable straps that are attached to solid parts of the scooter, such as the frame or upper front fork triple clamp (and not, for example, to rubbermounted handlebars or turn signals, or parts that could break).
5C3-F8199-E2 8/9/10 09:42 Página 13 DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8.
5C3-F8199-E2 8/9/10 09:42 Página 14 DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. Grab bar (page 5-2) Fuel tank cap (page 3-8) Seat (page 3-11) Battery (page 6-23) Fuses (page 6-24) Coolant reservoir cap (page 6-12) Luggage hook (page 3-13) Main switch/steering lock (page 3-1) 9. Coolant reservoir (page 6-12) 10. Engine oil dipstick (page 6-8) 11.
5C3-F8199-E2 8/9/10 09:42 Página 15 DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6.
5C3-F8199-E2 8/9/10 09:42 Página 16 INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10661 OFF All electrical systems are off. The key can be removed. To lock the steering EWA10061 WARNING 3 The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. EAUS1381 Never turn the key to “OFF” or “LOCK” while the vehicle is moving.
5C3-F8199-E2 8/9/10 09:42 Página 17 INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU11004 Indicator and warning lights 1. Push 2. Turn Push the key in, and then turn it to “OFF” while still pushing it. 1. Coolant temperature warning light “ 2. High beam indicator light “ ” 3. Turn signal indicator light “ ” 4. Fuel level warning light “ ” 5.
5C3-F8199-E2 8/9/10 09:42 Página 18 INSTRUMENT AND CONTROL FUNCTIONS If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit. ECA10021 3 NOTICE Do not continue to operate the engine if it is overheating. The electrical circuit of the warning light can be checked by turning the key to “ON”. The warning light should come on for a few seconds, and then go off.
5C3-F8199-E2 8/9/10 09:42 Página 19 INSTRUMENT AND CONTROL FUNCTIONS G All LCD segments and warning lights come on and then go off. EWA12312 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident.
5C3-F8199-E2 8/9/10 09:42 Página 20 INSTRUMENT AND CONTROL FUNCTIONS Odometer and tripmeter modes Pushing the button switches the display between the odometer mode “ODO” and the tripmeter “TRIP” in the following order: ODO 씮 TRIP 씮 ODO RESET/ SELECT RESET/ SELECT RESET/ SELECT 3 RESET/ SELECT RESET/ SELECT If the fuel level warning indicator comes on (see page 3-2), the odometer display will automatically change to the fuel reserve tripmeter mode “TRIP F” and start counting the distance traveled fro
5C3-F8199-E2 8/9/10 09:42 Página 21 INSTRUMENT AND CONTROL FUNCTIONS Self-diagnosis device This model is equipped with a selfdiagnosis device for the fuel electrical circuit. If a problem is detected in the fuel electrical circuit, all LCD segments of the fuel gauge and the fuel level warning indicator will flash. If this occurs, have a Yamaha dealer check the vehicle. EAU12348 EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam.
5C3-F8199-E2 8/9/10 09:42 Página 22 INSTRUMENT AND CONTROL FUNCTIONS EAUS2010 Front brake lever EAUS1960 Rear brake lever TIP G G 3 1. Front brake lever 1. Rear brake lever The front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handlebar grip. This model is equipped with a unified brake system. As this system is mechanical, additional free play can be felt in the front brake lever when the rear brake lever is being applied.
5C3-F8199-E2 8/9/10 09:42 Página 23 INSTRUMENT AND CONTROL FUNCTIONS EAU13192 Fuel tank cap To install the fuel tank cap 1. Insert the fuel tank cap into the tank opening and turn it clockwise. EAU13221 Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Fuel tank cap To remove the fuel tank cap 1. Open the seat.
5C3-F8199-E2 8/9/10 09:42 Página 24 INSTRUMENT AND CONTROL FUNCTIONS vapor, or get some gasoline in your eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU33501 3 1. Fuel tank filler hole 2. Maximum fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECA10071] 4.
5C3-F8199-E2 8/9/10 09:42 Página 25 INSTRUMENT AND CONTROL FUNCTIONS EAU39451 Fuel tank breather/overflow hose EAU13433 Catalytic converter This model is equipped with a catalytic converter in the exhaust system. EWA10862 ECA10701 NOTICE Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. WARNING 1. Fuel tank breather/overflow hose Before operating the motorcycle: G Check the fuel tank breather/ overflow hose connection.
5C3-F8199-E2 8/9/10 09:42 Página 26 INSTRUMENT AND CONTROL FUNCTIONS EAU13680 Kickstarter EAU13932 Seat To open the seat 1. Place the scooter on the centerstand. 2. Insert the key into the main switch, and then turn it counterclockwise to “OPEN”. 3 1. Seat open position To close the seat 1. Fold the seat down, and then push it down to lock it in place. 2. Remove the key from the main switch if the scooter will be left unattended. 1.
5C3-F8199-E2 8/9/10 09:42 Página 27 INSTRUMENT AND CONTROL FUNCTIONS EAUM1191 Storage compartment 1. Storage compartment There is a storage compartment under the seat. (See page 3-11). EWA10961 WARNING G G Do not exceed the load limit of 5 kg (11.0 lb) for the storage compartment. Do not exceed the maximum load of 163 kg (359 lb) for the vehicle. ECA10080 NOTICE Keep the following points in mind when using the storage compartment.
5C3-F8199-E2 8/9/10 09:42 Página 28 INSTRUMENT AND CONTROL FUNCTIONS EAUT1072 Luggage hook EWAT1031 WARNING G 3 G Do not exceed the load limit of 3 kg (6.6 lb) for the luggage hook. Do not exceed the maximum load of 163 kg (359 lb) for the vehicle. 1.
5C3-F8199-E2 8/9/10 09:42 Página 29 FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
5C3-F8199-E2 8/9/10 09:42 Página 30 FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Throttle grip Control cables Wheels and tires 4 Brake levers Centerstand Chassis fasteners Instruments, lights, signals and switches Battery CHECKS • Make sure that operation is smooth. • Check throttle grip free play. • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. • Lubricate if necessary. • Check for damage.
5C3-F8199-E2 8/9/10 09:42 Página 31 OPERATION AND IMPORTANT RIDING POINTS EAU15951 Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury. EAU45310 TIP This model is equipped with a lean angle sensor to stop the engine in case of a turnover.
5C3-F8199-E2 8/9/10 09:42 Página 32 OPERATION AND IMPORTANT RIDING POINTS EAU16761 Starting off TIP Before starting off, allow the engine to warm up. 4. Check for oncoming traffic, and then slowly turn the throttle grip (on the right) in order to take off. 5. Switch the turn signals off. EAU16780 Acceleration and deceleration (b) 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand.
5C3-F8199-E2 8/9/10 09:42 Página 33 OPERATION AND IMPORTANT RIDING POINTS EAU16793 Front EAU16820 Braking Tips for reducing fuel consumption EWA10300 WARNING G G G G Avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn. Railroad crossings, streetcar rails, iron plates on road construction sites, and manhole covers become extremely slippery when wet. Therefore, slow down when approaching such areas and cross them with caution.
5C3-F8199-E2 8/9/10 09:42 Página 34 OPERATION AND IMPORTANT RIDING POINTS EAU16830 Engine break-in 5 There is never a more important period in the life of your engine than the period between 0 and 1000 km (600 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1000 km (600 mi). The various parts in the engine wear and polish themselves to the correct operating clearances.
5C3-F8199-E2 8/9/10 09:42 Página 35 PERIODIC MAINTENANCE AND ADJUSTMENT EAU17243 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
5C3-F8199-E2 8/9/10 09:42 Página 36 PERIODIC MAINTENANCE AND ADJUSTMENT EAU46871 TIP G G G The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
5C3-F8199-E2 8/9/10 09:42 Página 37 PERIODIC MAINTENANCE AND ADJUSTMENT EAU17717 General maintenance and lubrication chart ODOMETER READING NO. ITEM CHECK OR MAINTENANCE JOB 1000 km (600 mi) 6000 km (3500 mi) 12000 km (7000 mi) 18000 km (10500 mi) 24000 km (14000 mi) ANNUAL CHECK 1 * Air filter element • Replace. √ √ √ √ √ 2 * Battery • Check electrolyte level and specific gravity. • Make sure that the breather hose is properly routed.
5C3-F8199-E2 8/9/10 09:42 Página 38 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 9 * Steering bearings CHECK OR MAINTENANCE JOB • Check bearing play and steering for roughness. 1000 km (600 mi) 6000 km (3500 mi) 12000 km (7000 mi) 18000 km (10500 mi) 24000 km (14000 mi) √ √ √ √ √ • Lubricate with lithium-soapbased grease. Every 24000 km (14000 mi) • Make sure that all nuts, bolts and screws are properly tightened.
5C3-F8199-E2 8/9/10 09:42 Página 39 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 20 * V-belt CHECK OR MAINTENANCE JOB 1000 km (600 mi) 6000 km (3500 mi) • Replace. Front and rear brake • Check operation. 21 * switches 12000 km (7000 mi) 18000 km (10500 mi) 24000 km (14000 mi) ANNUAL CHECK Every 10000 km (6000 mi) √ √ √ √ √ • Lubricate. √ √ √ √ √ 23 * Throttle grip • Check operation. • Check throttle grip free play, and adjust if necessary.
5C3-F8199-E2 8/9/10 09:42 Página 40 PERIODIC MAINTENANCE AND ADJUSTMENT EAU18741 Removing and installing the cowling and panel The cowling and panel shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or panel needs to be removed and installed. 1. Cowling A 2. Screw 1. Headlight coupler 2. Auxiliary light lead coupler To install the cowling 1. Connect the headlight coupler, and the auxiliary light lead coupler. 2.
5C3-F8199-E2 8/9/10 09:42 Página 41 PERIODIC MAINTENANCE AND ADJUSTMENT EAUS1760 Checking the spark plug 1. Screw The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plug can reveal the condition of the engine. To remove the spark plug 1. Remove panel A.
5C3-F8199-E2 8/9/10 09:42 Página 42 PERIODIC MAINTENANCE AND ADJUSTMENT 2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/CR7E To install the spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. 6 1 ZAUM0037 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 3.
5C3-F8199-E2 8/9/10 09:42 Página 43 PERIODIC MAINTENANCE AND ADJUSTMENT 3. Wait a few minutes until the oil settles, remove the oil filler cap, wipe the dipstick clean, insert it back into the oil filler hole (without screwing it in), and then remove it again to check the oil level. TIP The engine oil should be between the minimum and maximum level marks. 4. If the engine oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. 5.
5C3-F8199-E2 8/9/10 09:42 Página 44 PERIODIC MAINTENANCE AND ADJUSTMENT 1. While the key is turned to “ON”, hold the button pushed more than eight seconds. 2. Release the button, and the oil change indicator will go off. Tightening torque: Engine oil drain bolt A: 23 Nm (2.3 m•kgf, 16.6 ft•lbf) Engine oil drain bolt B: 32 Nm (3.2 m•kgf, 23.1 ft•lbf) 8. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. 1.
5C3-F8199-E2 8/9/10 09:42 Página 45 PERIODIC MAINTENANCE AND ADJUSTMENT sure that no foreign material enters the final transmission case. Make sure that no oil gets on the tire or wheel. [EWA11311] EAUT1561 Final transmission oil The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter.
5C3-F8199-E2 8/9/10 09:42 Página 46 PERIODIC MAINTENANCE AND ADJUSTMENT EAU20070 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU40154 To check the coolant level 1. Place the vehicle on the centerstand. TIP G 6 G The coolant level must be checked on a cold engine since the level varies with engine temperature.
5C3-F8199-E2 8/9/10 09:42 Página 47 PERIODIC MAINTENANCE AND ADJUSTMENT EAU33031 Changing the coolant The coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer change the coolant. WARNING! Never attempt to remove the radiator cap when the engine is hot. [EWA10381] EAUT1491 Replacing the air filter element and cleaning the check hose 2 1 3 ZAUM00** 1. Air filter case cover 2. Air filter element 3.
5C3-F8199-E2 8/9/10 09:42 Página 48 PERIODIC MAINTENANCE AND ADJUSTMENT EAU21384 Checking the throttle grip free play EAU21401 EAU33602 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
5C3-F8199-E2 8/9/10 09:42 Página 49 PERIODIC MAINTENANCE AND ADJUSTMENT G checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient temperature). The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider, passenger, cargo, and accessories approved for this model. Tire air pressure (measured on cold tires): 0–90 kg (0–198 lb): Front: 175 kPa (1.75 kgf/cm2, 25 psi, 1.75 bar) Rear: 200 kPa (2.00 kgf/cm2, 29 psi, 2.
5C3-F8199-E2 8/9/10 09:42 Página 50 PERIODIC MAINTENANCE AND ADJUSTMENT EWA10470 WARNING G G 6 Have a Yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehicle with excessively worn tires decreases riding stability and can lead to loss of control. The replacement of all wheel and brake related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience.
5C3-F8199-E2 8/9/10 09:42 Página 51 PERIODIC MAINTENANCE AND ADJUSTMENT EAU22170 EAU22380 Adjusting the rear brake lever free play Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. EAU22400 Front brake pads 1. Adjusting nut EWA10650 1. Rear brake lever free play The brake lever free play should measure 10.0-20.0 mm (0.39-0.79 in) as shown.
5C3-F8199-E2 8/9/10 09:42 Página 52 PERIODIC MAINTENANCE AND ADJUSTMENT EAU43170 Rear brake shoes EAU32344 Checking the brake fluid level 1. Minimum level mark 1. Wear indicator 2. Wear limit line 6 The rear brake is provided with a wear indicator, which allows you to check the brake shoe wear without having to disassemble the brake. To check the brake shoe wear, check the position of the wear indicator while applying the brake.
5C3-F8199-E2 8/9/10 09:42 Página 53 PERIODIC MAINTENANCE AND ADJUSTMENT G G G lead to poor braking performance. Be careful that water does not enter the master cylinder when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. As the brake pads wear, it is normal for the brake fluid level to gradually go down.
5C3-F8199-E2 8/9/10 09:42 Página 54 PERIODIC MAINTENANCE AND ADJUSTMENT EAU49920 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance chart.
5C3-F8199-E2 8/9/10 09:42 Página 55 PERIODIC MAINTENANCE AND ADJUSTMENT EAU23192 Checking and lubricating the centerstand EAU23272 Recommended lubricant: Lithium-soap-based grease Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage. To check the operation 1.
5C3-F8199-E2 8/9/10 09:42 Página 56 PERIODIC MAINTENANCE AND ADJUSTMENT EAU45511 ECA10590 6 NOTICE If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. EAU23291 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
5C3-F8199-E2 8/9/10 09:42 Página 57 PERIODIC MAINTENANCE AND ADJUSTMENT EAUS1800 Battery contains minerals that are harmful to the battery. [ECA10611] TIP Make sure that the scooter is positioned straight up when checking the electrolyte level. 2. Remove panel A. (See page 6-6). 3. Check the electrolyte level in the battery. EWA10760 WARNING G 1. Battery 2. Battery breather hose A poorly maintained battery will corrode and discharge quickly.
5C3-F8199-E2 8/9/10 09:42 Página 58 PERIODIC MAINTENANCE AND ADJUSTMENT G KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN. 5. Check and, if necessary, tighten the battery lead connections and correct the breather hose routing. 6 To store the battery 1. If the scooter will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.
5C3-F8199-E2 8/9/10 09:42 Página 59 PERIODIC MAINTENANCE AND ADJUSTMENT NOTICE: After removing and installing the main fuse, be sure to turn the main switch from “ON” to “OFF” three times in 3 seconds intervals to initialize the idle speed control system. [ECAT1062] Specified fuse: 15.0 A 3. Turn the key to “ON” and turn on the electrical circuits to check if the devices operate. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
5C3-F8199-E2 8/9/10 09:42 Página 60 PERIODIC MAINTENANCE AND ADJUSTMENT 5. Unhook the headlight bulb holder, and then remove the burntout bulb. EAUT1262 Replacing a front turn signal light bulb ECA10670 NOTICE It is advisable to have a Yamaha dealer perform this job. 1. Cowling 2. Headlight coupler 3. Auxiliary light lead connector 6 4. Remove cover. the headlight bulb 1. Headlight bulb holder 1. Place the scooter on the centerstand. 2. Remove cowling A. (See page 6-6). 3.
5C3-F8199-E2 8/9/10 09:42 Página 61 PERIODIC MAINTENANCE AND ADJUSTMENT 5. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 6. Install the socket (together with the bulb) by turning it clockwise. 7. Install the cowling. EAU24283 Replacing a turn signal light bulb or the tail/brake light bulb 1. Remove the lens by removing the screws. 1. Turn signal light bulb 1. Screw 2. Tail/brake light lens / Turn signal light lens 1. Tail/brake light bulb 6-27 2.
5C3-F8199-E2 8/9/10 09:42 Página 62 PERIODIC MAINTENANCE AND ADJUSTMENT EAUS1151 Replacing the license plate light bulb 1. Remove the lens by removing the screw. 6 EAU45462 Replacing the auxiliary light bulb If the auxiliary light bulb burns out, replace it as follows. 1. Place the vehicle on the centerstand. 2. Remove cowling A. (See page 6-6). 3. Remove the auxiliary light socket (together with the bulb) by pulling it out. 1. Screw 2. License plate light bulb socket 2.
5C3-F8199-E2 8/9/10 09:42 Página 63 PERIODIC MAINTENANCE AND ADJUSTMENT EAU25881 Troubleshooting Although Yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself.
5C3-F8199-E2 8/9/10 09:42 Página 64 PERIODIC MAINTENANCE AND ADJUSTMENT EAU42701 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 6 3.
5C3-F8199-E2 8/9/10 09:42 Página 65 PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 WARNING G G Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
5C3-F8199-E2 8/9/10 09:42 Página 66 SCOOTER CARE AND STORAGE EAU37833 Matte color caution Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
5C3-F8199-E2 8/9/10 09:42 Página 67 SCOOTER CARE AND STORAGE G G G with water may be used. Be sure to rinse off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
5C3-F8199-E2 8/9/10 09:42 Página 68 SCOOTER CARE AND STORAGE 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted surfaces. 7. Let the scooter dry completely before storing or covering it. EWA10942 WARNING 7 Contaminants on the brakes or tires can cause loss of control. G Make sure that there is no oil or wax on the brakes or tires.
5C3-F8199-E2 8/9/10 09:42 Página 69 SCOOTER CARE AND STORAGE 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to protect the cylinder, piston rings, etc. from corrosion. a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine oil into the spark plug bore. c.
5C3-F8199-E2 8/9/10 09:42 Página 70 SPECIFICATIONS Dimensions: Overall length: 1840 mm (72.4 in) Overall width: 793 mm (31.2 in) Overall height: 1260 mm (49.6 in) Seat height: 793 mm (31.2 in) Wheelbase: 1275 mm (50.2 in) Ground clearance: 154 mm (6.06 in) Minimum turning radius: 3880 mm (152.8 in) Weight: Curb weight: 95 kg (210 lb) Engine: 8 Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: Single cylinder Displacement: 49 cm3 Bore x stroke: 38.0 x 43.5 mm (1.50 x 1.
5C3-F8199-E2 8/9/10 09:42 Página 71 SPECIFICATIONS Trail: 92.6 mm (3.
5C3-F8199-E2 8/9/10 09:42 Página 72 SPECIFICATIONS License plate light: 12 V, 5.0 W x 1 Meter lighting: LED High beam indicator light: LED Turn signal indicator light: LED Fuel level warning light: LED Coolant temperature warning light: LED Engine trouble warning light: LED Fuses: Main fuse: 15.
5C3-F8199-E2 8/9/10 09:42 Página 73 CONSUMER INFORMATION EAU48611 Identification numbers EAU26410 EAU26490 Vehicle identification number Model label 1. Vehicle identification number 1. Model label The vehicle identification number is stamped into the frame. The model label is affixed to the bottom of the seat. (See page 3-11). Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
5C3-F8199-E2 8/9/10 09:42 Página 74 INDEX A B Battery......................................................6-23 Brake fluid level, checking .......................6-18 Brake fluid, changing ...............................6-19 Brake lever, front ........................................3-7 Brake lever, rear .........................................3-7 Brake levers, lubricating ..........................6-20 Brake pads and shoes, checking ............6-17 Braking ..........................................
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5C3-F8199-E2 8/9/10 09:42 Página 76 YAMAHA MOTOR ESPAÑA, S.A. PRINTED IN SPAIN 2010.
