Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la première utilisation du véhicule. Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen.
PRINTED ON RECYCLED PAPER IMPRIMÉ SUR PAPIER RECYCLÉ AUF RECYCLINGPAPIER GEDRUCKT PRINTED IN JAPAN 2012.07-0.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM Read this manual carefully before operating this vehicle.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM EAU48173 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM INTRODUCTION EAU41074 Congratulations on your purchase of the Yamaha PW50/PW50D/PW50D1. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM INTRODUCTION AN IMPORTANT NOTE TO PARENTS: This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warnings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abilities, and judgment. Some children may not be able to operate a motorcycle safely. Parents should supervise their child’s use of the motorcycle at all times.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM IMPORTANT MANUAL INFORMATION EAU10200 PW50/PW50D/PW50D1 OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd. 1st edition, June 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS ............................................1-1 FOR YOUR SAFETY – PRE-OPERATION CHECKS ............. 5-1 SAFETY INFORMATION ..................2-1 OPERATION AND IMPORTANT RIDING POINTS ................................ 6-1 Starting and warming up a cold engine .............................. 6-1 Starting a warm engine .................. 6-1 Starting off .....................................
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM TABLE OF CONTENTS SPECIFICATIONS .............................9-1 CONSUMER INFORMATION...........10-1 Identification numbers ..................
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM LOCATION OF IMPORTANT LABELS EAU48115 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM LOCATION OF IMPORTANT LABELS For Canada 2 WARNING ANADA • •C VAC • NS • BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. • NEVER CARRY A PASSENGER. You increase your risk of losing control if you carry a passenger. • NEVER OPERATE THIS VEHICLE ON PUBLIC ROADS. You can collide with another vehicle if you operate this vehicle on a public road. • ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing.
U5PG8BE0.book Page 3 Wednesday, June 27, 2012 2:53 PM LOCATION OF IMPORTANT LABELS For Canada 5 6 1 TIRE INFORMATION INFORMATION SUR LES PNEUS Cold tire nor mal pressure should be set as follows. FRO NT : 1 0 0 k Pa , { 1. 00 kgf / cm ²}, 15 psi RE AR : 1 0 0 k Pa , { 1. 00 kgf / cm ²}, 15 psi La pression des pneus à froid doit normalement être réglée comme suit. AVANT : 100 kPa, { 1 .0 0 k g f/c m² } , 1 5 p s i ARRIERE : 100 kPa, { 1 .
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U5PG8BE0.book Page 5 Wednesday, June 27, 2012 2:53 PM LOCATION OF IMPORTANT LABELS For Europe 1 2 1 PW50 2.1 kW 39 kg 5PG-2156A-10 5B6-2816R-00 3 4 EN16029 2012 YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN 100 kPa 100 kPa 1.00 kgf/cm² 1.
U5PG8BE0.book Page 6 Wednesday, June 27, 2012 2:53 PM LOCATION OF IMPORTANT LABELS Familiarize yourself with the following pictograms and read the explanatory text. 1 Read the Owner’s manual. Never use on paved roads. Always use an approved helmet and protective gear. Never carry passengers. Use from 6 years old. Operation of this motorcycle by children under the age of 6 increase the risk of severe injury or death. This unit contains highpressure nitrogen gas. Mishandling can cause an explosion.
U5PG8BE0.book Page 7 Wednesday, June 27, 2012 2:53 PM LOCATION OF IMPORTANT LABELS Use unleaded gasoline only. 1 1 **** YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN Measure the tire pressure when the tires are cold. **.* kPa *.** kgf/cm² *.* psi **.* kPa *.** kgf/cm² *.* psi 1 ****** *** kW *** kg 2 3 Adjust the tire pressure. Improper tire pressure can cause loss of control. Loss of control can result in severe injury or death. 1 Model Name 2 Max.
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U5PG8BE0.book Page 9 Wednesday, June 27, 2012 2:53 PM LOCATION OF IMPORTANT LABELS For Oceania and South Africa 1 2 WARNING 1 TIRE INFORMATION • BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. • NEVER CARRY A PASSENGER. You increase your risk of losing control if you carry a passenger. • NEVER OPERATE THIS VEHICLE ON PUBLIC ROADS. You can collide with another vehicle if you operate this vehicle on a public road.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM SAFETY INFORMATION EAU4093B 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM SAFETY INFORMATION ● ● ● ● Many accidents involve inexperienced operators. • Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. • Know your skills and limits. Staying within your limits may help you to avoid an accident. • We recommend that you practice riding your motorcycle until you have become thoroughly familiar with the motorcycle and all of its controls.
U5PG8BE0.book Page 3 Wednesday, June 27, 2012 2:53 PM SAFETY INFORMATION ● 2 ● ● Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels. Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.
U5PG8BE0.book Page 4 Wednesday, June 27, 2012 2:53 PM SAFETY INFORMATION ucts or having other modifications performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.
U5PG8BE0.book Page 5 Wednesday, June 27, 2012 2:53 PM SAFETY INFORMATION ● 2 cation for the straps carefully so the straps will not rub against painted surfaces during transport. The suspension should be compressed somewhat by the tiedowns, if possible, so that the motorcycle will not bounce excessively during transport.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM DESCRIPTION EAU10410 Left view 1 2 3 4 3 6 1. 2. 3. 4. 5. 6.
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM DESCRIPTION EAU10420 Right view 1 2 3 4 3 5 1. 2. 3. 4. 5.
U5PG8BE0.book Page 3 Wednesday, June 27, 2012 2:53 PM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 3 7 1. 2. 3. 4. 5. 6. 7.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM INSTRUMENT AND CONTROL FUNCTIONS EAU40660 Handlebar switch 1 ● The engine speed is limited while this switch is set to the “START” position, therefore the motorcycle cannot be ridden in that switch position. 4 1. Engine stop switch “OFF/RUN/START” Your motorcycle is equipped with an adjustable speed limiter and a power reduction plate. The speed limiter keeps the throttle from fully opening, even when the throttle grip is turned to the maximum.
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM INSTRUMENT AND CONTROL FUNCTIONS 1 2 the throttle grip can only be opened approximately halfway. If more power is required, please consult a Yamaha dealer. EAU12901 Front brake lever 1 EWA14631 (b) (a) 1. Locknut 2. Adjusting screw 3. Tighten the locknut. 1 1. No more than 7 mm (0.28 in) WARNING Improper adjustment of the speed limiter could cause improper throttle operation. You could lose control, have an accident or be injured.
U5PG8BE0.book Page 3 Wednesday, June 27, 2012 2:53 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12951 Rear brake lever EAU13182 Fuel tank cap EAU13212 Fuel Make sure there is sufficient gasoline in the tank. 1 1 EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 4 1. Rear brake lever 1. Fuel tank cap The rear brake lever is located on the left side of the handlebar.
U5PG8BE0.book Page 4 Wednesday, June 27, 2012 2:53 PM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. 1 2 EAU41983 For Canada 1. Fuel tank filler tube 2. Maximum fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECA10071] 4.
U5PG8BE0.book Page 5 Wednesday, June 27, 2012 2:53 PM INSTRUMENT AND CONTROL FUNCTIONS Your Yamaha engine has been designed to use regular unleaded gasoline with a research octane number of 95 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. For South Africa or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
U5PG8BE0.book Page 6 Wednesday, June 27, 2012 2:53 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13453 EAU40701 2-stroke engine oil Fuel cock Make sure that there is sufficient 2stroke engine oil in the oil tank. Add the recommended 2-stroke engine oil as necessary. The fuel cock supplies fuel from the tank to the carburetor while filtering it also. The fuel cock has two positions: O (on) 1 S (stop) 1 1 1. Arrow mark pointing to “O” (on) With the lever in this position, fuel flows to the carburetor.
U5PG8BE0.book Page 7 Wednesday, June 27, 2012 2:53 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13590 Starter (choke) lever “ ” EAU13680 Kickstarter EAU40920 Seat To remove the seat 1. Remove the mudguard by removing the bolts and washers. (a) (b) 1 1 1 4 1. Starter (choke) lever “ ” Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the lever in direction (a) to turn on the starter (choke).
U5PG8BE0.book Page 8 Wednesday, June 27, 2012 2:53 PM INSTRUMENT AND CONTROL FUNCTIONS EAU53760 Cable lock (for Europe) 1 2 Your motorcycle came with an external anti-theft device to help prevent unauthorized use. Please locate the cable and lock assembly that came with your motorcycle. 4. Route one end of the cable through the rear wheel, and then insert both ends of the cable into the lock assembly and lock it. EWA16300 WARNING 1. Seat holder 2. Projection 2.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check throttle grip free play. • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. 7-12, 7-16 Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake levers • Make sure that operation is smooth.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury. 6 EAU40889 Starting and warming up a cold engine 1. Turn the fuel cock lever to “O” (on). 2.
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM OPERATION AND IMPORTANT RIDING POINTS EAU41002 Starting off 1. While applying the rear brake lever, push the motorcycle off the centerstand. 2. Completely close the throttle. 3. Set the engine stop switch to “RUN”. 4. Check for oncoming off-road vehicles, and then slowly turn the throttle grip in order to take off.
U5PG8BE0.book Page 3 Wednesday, June 27, 2012 2:53 PM OPERATION AND IMPORTANT RIDING POINTS Rear 6 EAU42030 Engine break-in There is never a more important period in the life of your engine than the first 5 hours of riding. It is also important to accustom the rider to the motorcycle during this time. Please read the following information carefully. Since the engine is brand new, do not put an excessive load on it for the first 5 hours of operation.
U5PG8BE0.book Page 4 Wednesday, June 27, 2012 2:53 PM OPERATION AND IMPORTANT RIDING POINTS EAU40722 Parking When parking, stop the engine, and then turn the fuel cock lever to “S” (stop). EWA10311 WARNING ● ● ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them and be burned. Do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17244 EWA15122 EAU17302 WARNING 7 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17311 Owner’s tool kit The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
U5PG8BE0.book Page 3 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU41742 Periodic maintenance chart for the emission control system TIP Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. THEREAFTER EVERY INITIAL NO.
U5PG8BE0.book Page 4 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU41757 General maintenance and lubrication chart TIP Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. THEREAFTER EVERY INITIAL NO. ITEM CHECK OR MAINTENANCE JOB 1 month 1 2 * * Front brake Rear brake 3 * Wheels 4 * Tires 5 * Wheel bearings 6 * Steering bearings 7 * Middle and final gear cases Check operation.
U5PG8BE0.book Page 5 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT THEREAFTER EVERY INITIAL NO. ITEM CHECK OR MAINTENANCE JOB 1 month 8 * Chassis fasteners 9 * Autolube pump 10 * Transmission oil 11 * Front and rear brake lever pivot 12 * Centerstand pivot 13 * Shock absorber assemblies 14 * Control cables 15 * Throttle grip 7 3 months Check all chassis fitting and fasteners. Correct if necessary. Check operation. Correct if necessary.
U5PG8BE0.book Page 6 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. EAU19604 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart.
U5PG8BE0.book Page 7 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU41103 Spark plug gap: 0.6–0.7 mm (0.024–0.028 in) To install the spark plug 1. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 2. Install the spark plug with the spark plug wrench, and then tighten it to the specified torque.
U5PG8BE0.book Page 8 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU40893 ECA10452 Transmission oil The transmission oil must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the motorcycle. In addition, the transmission oil must be changed at the intervals specified in the periodic maintenance and lubrication chart. 1. Place the motorcycle on the centerstand. 2.
U5PG8BE0.book Page 9 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU41711 EAU40903 Middle and final gear cases Cleaning the air filter element The middle and final gear cases must be checked for grease leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the motorcycle. In addition, have a Yamaha dealer check and lubricate the middle and final gears at the intervals specified in the periodic maintenance and lubrication chart.
U5PG8BE0.book Page 10 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU41221 Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 5. Insert the sponge material into the air filter case. NOTICE: Make sure that the sponge material is properly seated in the air filter case. The engine should never be operated without the sponge material installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. [ECA15621] 6.
U5PG8BE0.book Page 11 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU39930 Adjusting the carburetor The carburetor is an important part of the engine and requires very sophisticated adjustment. Therefore, most carburetor adjustments should be left to a Yamaha dealer, who has the necessary professional knowledge and experience. The adjustment described in the following section, however, may be serviced by the owner as part of routine maintenance.
U5PG8BE0.book Page 12 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21384 Checking the throttle grip free play 1 1. Throttle grip free play The throttle grip free play should measure 1.5–3.5 mm (0.06–0.14 in) at the inner edge of the throttle grip. Periodically check the throttle grip free play and, if necessary, have a Yamaha dealer adjust it. EAU40914 Tires Tires are the only contact between the vehicle and the road.
U5PG8BE0.book Page 13 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT Tire information This motorcycle is equipped with panel wheels and tube tires. Tires age, even if they have not been used or have only been used occasionally. Cracking of the tread and sidewall rubber, sometimes accompanied by carcass deformation, is an evidence of ageing. Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use.
U5PG8BE0.book Page 14 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU40781 Panel wheels EWA10610 WARNING The wheels on this model are not designed for use with tubeless tires. Do not attempt to use tubeless tires on this model. To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends, warpage or damage before each ride.
U5PG8BE0.book Page 15 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT Rear EAU41052 Checking the front and rear brake shoes 1 Rear The front and rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. (b) (a) 1. Brake lever free play adjusting nut EWA10650 WARNING If proper adjustment cannot be obtained as described, have a Yamaha dealer make this adjustment.
U5PG8BE0.book Page 16 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23114 EAU50800 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U5PG8BE0.book Page 17 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU43631 Lubricating the front and rear brake levers EAU23192 Checking and lubricating the centerstand EAU42081 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches and damage.
U5PG8BE0.book Page 18 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU45511 Checking the steering ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place the vehicle on the centerstand.
U5PG8BE0.book Page 19 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 EAU41032 Front wheel 3 2 To install the front wheel 1. Install the brake shoe plate into the wheel hub as shown. 4 EAU41024 To remove the front wheel 5 EWA10821 WARNING 1 To avoid injury, securely support the vehicle so there is no danger of it falling over. 7 1. Place the motorcycle on the centerstand. 2.
U5PG8BE0.book Page 20 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 8. Push down hard on the handlebar several times to check for proper fork operation. EAU25080 Rear wheel EAU41084 To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Retainer 1. Place the motorcycle on the centerstand. 2. Remove the seat. (See page 4-7.) 3. Remove the muffler bolt and washers.
U5PG8BE0.book Page 21 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT 4 6. Remove the exhaust manifold bolts, and then remove the exhaust chamber, the power reduction plate and the gasket. 1 1 2 3 1. 2. 3. 4. Muffler Washer Muffler bolt Spring clamp 1. Rear shock absorber mounting bolt 1 5. Remove the exhaust chamber bolt and washers. 7 8. Remove the axle nut while applying the rear brake. 1. Exhaust manifold bolt 7.
U5PG8BE0.book Page 22 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 2 3 1. Rear arm 2. Washer 3. Rear arm nut 10. Pull the wheel to the right to separate it from the final gear case, and then remove the wheel. EAU41523 To install the rear wheel 1. Apply a light coating of lithiumsoap-based grease to the splines of the final gear case and wheel hub. 2. Install the wheel by inserting it into the wheel hub. 3. Install the rear arm by installing the washers and nuts. 4.
U5PG8BE0.book Page 23 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25851 Tightening torque: Muffler bolt: 18 Nm (1.8 m·kgf, 13 ft·lbf) 13. Adjust the brake lever free play. (See page 7-14.) 14. Install the seat. 7 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U5PG8BE0.book Page 24 Wednesday, June 27, 2012 2:53 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25972 Troubleshooting chart 1. Fuel Check the fuel level in the fuel tank. There is enough fuel. Check the compression. There is no fuel. Supply fuel. The engine does not start. Check the compression. 2. Compression There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Operate the kickstarter. 7 3.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM MOTORCYCLE CARE AND STORAGE ● ● Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U5PG8BE0.book Page 3 Wednesday, June 27, 2012 2:53 PM MOTORCYCLE CARE AND STORAGE ● Avoid using abrasive polishing compounds as they will wear away the paint. TIP Consult a Yamaha dealer for advice on what products to use. EAU40645 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Be sure the engine and the exhaust system are cool before covering the motorcycle.
U5PG8BE0.book Page 4 Wednesday, June 27, 2012 2:53 PM MOTORCYCLE CARE AND STORAGE e. Remove the spark plug cap from the spark plug, and then install the spark plug and the spark plug cap. WARNING! To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. [EWA10951] 6. Lubricate all control cables and the pivoting points of all levers as well as of the centerstand. 7.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM SPECIFICATIONS Dimensions: Overall length: 1245 mm (49.0 in) Overall width: 575 mm (22.6 in) Overall height: 715 mm (28.1 in) Seat height: 485 mm (19.1 in) Wheelbase: 855 mm (33.7 in) Ground clearance: 105 mm (4.13 in) Minimum turning radius: 1300 mm (51.2 in) Weight: Curb weight: 39 kg (86 lb) Technical permissible mass (Maximum load + curb weight): 64 kg (141 lb) Noise and vibration level: 9 Noise level (77/311/EEC): PW50 75.
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM SPECIFICATIONS Secondary reduction ratio: 6.218 (19/15 x 54/11) Chassis: Frame type: Backbone Caster angle: 25.50 ° Trail: 50 mm (2.0 in) Front tire: Type: With tube Size: 2.50-10 4PR Manufacturer/model: PW50 (EUR) BRIDGESTONE/KNOBBY PW50 (ZAF), PW50D, PW50D1 BRIDGESTONE/KNOBBY IRC/KNOBBY Speed rating: 100 km/h (62 mph) Rear tire: Type: With tube Size: 2.
U5PG8BE0.book Page 3 Wednesday, June 27, 2012 2:53 PM SPECIFICATIONS EAU51131 For Europe only The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure levels, this cannot be used reliably to determine whether or not further precautions are required. Factors that influence the actual level of exposure of work-force include the characteristics of the work room, the other sources of noise, etc. i.e.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM CONSUMER INFORMATION EAU40792 Identification numbers EAU26400 Vehicle identification number Record the vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. EAU26480 Model label 1 1 VEHICLE IDENTIFICATION NUMBER: MODEL LABEL INFORMATION: 1. Vehicle identification number 1.
U5PG8BE0.book Page 2 Wednesday, June 27, 2012 2:53 PM CONSUMER INFORMATION EAU48120 Vehicle Emission Control Information label (For Canada) tions related to exhaust emissions as required by federal law, state law and Environment Canada. 1 1. Vehicle Emission Control Information label 1 1. Vehicle Emission Control Information label 10 The Vehicle Emission Control Information label is affixed at the location in the illustration.
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM INDEX A Acceleration and deceleration ................ 6-2 Air filter element, cleaning ...................... 7-9 Autolube pump, adjusting ..................... 7-16 B Brake lever, front .................................... 4-2 Brake lever, rear ..................................... 4-3 Brake levers, lubricating ....................... 7-17 Brake shoes, checking ......................... 7-15 Braking ...................................................
U5PG8BE0.book Page 1 Wednesday, June 27, 2012 2:53 PM EAU53771 WARNING Improper motorcycle use can result in SEVERE INJURY or DEATH. ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PAVED ROADS NEVER operate: • without proper training or instruction. • at speeds too fast for your skills or the conditions. • on public roads—a collision can occur with another vehicle. • with a passenger—passengers affect balance and steering and increase risk of losing control.