Operation Manual

TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS ............................................1-1
SAFETY INFORMATION ..................2-1
DESCRIPTION ..................................3-1
Left view ..........................................3-1
Right view........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................4-1
Handlebar switch ............................4-1
Speed limiter and power reduction
plate ............................................4-1
Front brake lever ............................4-2
Rear brake lever .............................4-3
Fuel tank cap ..................................4-3
Fuel ................................................4-3
Fuel tank breather hose .................4-5
2-stroke engine oil ..........................4-6
Fuel cock ........................................4-6
Starter (choke) lever .......................4-7
Kickstarter ......................................4-7
Seat ................................................4-7
Cable lock (for Europe) ..................4-8
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up
a cold engine .............................. 6-1
Starting a warm engine .................. 6-1
Starting off ..................................... 6-2
Acceleration and deceleration ....... 6-2
Braking ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 7-1
Owner’s tool kit .............................. 7-2
Periodic maintenance chart for
the emission control system ....... 7-3
General maintenance and
lubrication chart .......................... 7-4
Checking the spark plug ................ 7-6
Removing the power reduction
plate ............................................ 7-7
Transmission oil ............................. 7-8
Middle and final gear cases ........... 7-9
Cleaning the air filter element ........ 7-9
Cleaning the spark arrester ......... 7-10
Adjusting the carburetor ............... 7-11
Adjusting the engine idling
speed ........................................ 7-11
Checking the throttle grip free
play ...........................................7-12
Tires .............................................7-12
Panel wheels ................................ 7-14
Adjusting the front and
rear brake lever free play ..........7-14
Checking the front and
rear brake shoes ....................... 7-15
Checking and lubricating
the cables ................................. 7-16
Checking and lubricating
the throttle grip and cable ......... 7-16
Adjusting the Autolube pump .......7-16
Lubricating the front and
rear brake levers ....................... 7-17
Checking and lubricating
the centerstand ......................... 7-17
Checking the front fork ................. 7-17
Checking the steering ..................7-18
Checking the wheel bearings .......7-18
Front wheel .................................. 7-19
Rear wheel ................................... 7-20
Troubleshooting ...........................7-23
Troubleshooting chart ..................7-24
MOTORCYCLE CARE AND
STORAGE .......................................... 8-1
Matte color caution ......................... 8-1
Care ...............................................8-1
Storage ...........................................8-3
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