Service manual

MUFFLER
1. Install:
9
muffler
9
washers
9
nut
9
upper muffler bolt
9
washer
9
lower muffler bolt
2. Install:
9
exhaust pipe nuts
4-6
ENG
INSTALLING THE ENGINE
BRAKE PEDAL
1. Install:
9
brake pedal
9
circlip
9
brake pedal spring
9
rear brake light switch spring
WIRE, CABLE AND HOSE
1. Connect:
9
starter motor lead coupler (T135SE)
9
neutral switch lead coupler
9
pickup coil lead coupler
9
stator coil lead coupler
2. Install:
9
crankcase breather pipe
9
fuel cock vacuum hose
9
spark plug cap
SIDECOWLINGBRACKET
1. Install:
9
side cowling bracket
9
side cowling bracket bolts
SHIFT PEDAL
1. Install:
9
sprocket cover
9
shift pedal
1
9
shift pedal bolt
2
NOTE:
Align the punch mark
a
in the shift pedal with
the punch mark
b
in the shift shaft.
1
2
a
b
7 Nm (0.7 m·kg, 5.0 ft•lb)
10 Nm (1.0 m•kg, 7.2 ft•lb)
18 Nm (1.8 m·kg, 13 ft•lb)
15 Nm (1.5 m•kg, 11 ft•lb)
38 Nm (3.8 m•kg, 27 ft•lb)
17 Nm (1.7 m•kg, 13 ft•lb)
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