Service manual

ENG
4-57
CLUTCH
2
1
3
1
2
3
4
5
1
1
2
a
b
4. Tighten:
9
clutch boss nut
1
NOTE:
While holding the clutch boss
2
with the univer-
sal clutch holder
3
, tighten the clutch boss nut.
5. Bend the lock washer tab along a flat side
of the nut.
6. Lubricate:
9
seat plate
9
cushion ring
9
friction plates #1
9
friction plate #2
9
clutch plates
(with the recommended lubricant)
7. Install:
9
seat plate
1
9
cushion ring
2
9
friction plate #2
3
9
clutch plates
4
9
friction plates #1
5
NOTE:
9
Make sure to face the cushion ring
2
toward
as shown illustration, and then install it onto
the clutch boss.
9
First, install the seat plate, cushion ring and
then alternate between a clutch plate and a
friction plate.
8. Install:
9
clutch springs
9
clutch pressure plate
1
9
clutch pressure plate bolts
2
NOTE:
9
Align the punch mark
a
on the pressure plate
with clutch housing mark
b
.
9
Tighten the clutch pressure plate bolts in
stages and in a crisscross pattern.
9. Adjust:
9
clutch release system
Refer to “ADJUSTING THE CLUTCH
RELEASE SYSTEM” in chapter 3.
Universal clutch holder
90890-04086
Recommended lubricant
Engine oil
70 Nm (7.0 m•kg, 50 ft•lb)
12 Nm (1.2 m•kg, 9.0 ft•lb)
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