Service manual

ENG
4-78
TRANSMISSION
1
2
1
2
1
3
4
5
6
7
8
9
2. Remove:
9
circlips
1
9
washers
2
9
1st wheel gear
3
9
4th wheel gear
4
9
3rd wheel gear
5
9
side plate
6
9
side plate spring
7
9
2nd wheel gear
8
9
drive axle
9
EAS00421
CHECKING THE SHIFT FORKS
The following procedure applies to both of the
shift forks.
1. Check:
9
shift fork cam follower
1
9
shift fork pawl
2
Bends/damage/scoring/wear
Replace
the shift fork.
2. Check:
9
shift fork guide bar
Roll the shift fork guide bar on a flat sur-
face.
Bends
Replace.
w
Do not attempt to straighten a bent shift fork
guide bar.
3. Check:
9
shift fork movement
(along the shift fork guide bar)
Rough movement
Replace the shift forks
and shift fork guide bar as a set.
http://mototh.com