Service manual

CHAS
FRONT BRAKE
7-22
3
2
a
b
1
EAS00634
ASSEMBLING AND INSTALLING THE
FRONT BRAKE CALIPER
w
99
Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
99
Never use solvents on internal brake com-
ponents as they will cause the piston seals
to swell and distort.
99
Whenever a brake caliper is disassembled,
replace the brake caliper piston seals.
1. Install:
9
brake caliper
1
(temporarily)
9
copper washers
9
brake hose
2
9
union bolt
3
w
Proper brake hose routing is essential to
insure safe vehicle operation. Refer to
“CABLE ROUTING”.
cC
When installing the brake hose onto the
brake caliper
11
, make sure the brake pipe
aa
touches the projection
bb
on the brake
caliper.
2. Remove:
9
brake caliper
3. Install:
9
brake pad springs
9
brake pads
9
brake pad retaining pin
9
brake caliper
Refer to “REPLACING THE FRONTBRAKE
PADS”.
4. Remove:
9
headlight assembly
Refer to “REMOVING THE HEADLIGHT
ASSEMBLY” in chapter 3.
Recommended brake fluid
DOT 3 or 4
26 Nm (2.6 m·kg, 19 ft·lb)
35 Nm (3.5 m·kg, 25 ft·lb)
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