user manual

8-3
FAULTY CLUTCH/OVERHEATING
TRBL
SHTG
EAS00852
FAULTY CLUTCH
CLUTCH SLIPS
Clutch
 Improperly assembled clutch
 Improperly assembled clutch master cylinder
 Improperly assembled clutch release cylinder
 Loose or fatigued clutch spring
 Loose union bolt
 Worn friction plate
 Worn clutch plate
 Damaged clutch release cylinder
Engine oil
 Incorrect oil level
 Incorrect oil viscosity (low)
 Deteriorated oil
CLUTCH DRAGS
Clutch
 Unevenly tensioned clutch springs
 Warped pressure plate
 Bent clutch plate
 Swollen friction plate
 Bent clutch pull rod
 Damaged clutch boss
 Burnt primary driven gear bushing
 Damaged clutch release cylinder
 Match marks not aligned
Engine oil
 Incorrect oil level
 Incorrect oil viscosity (high)
 Deteriorated oil
EAS00854
OVERHEATING
ENGINE
Cylinder head(-s) and piston(-s)
 Heavy carbon buildup
Engine oil
 Incorrect oil level
 Incorrect oil viscosity
 Inferior oil quality
FUEL SYSTEM
Carburetors
 Incorrect main jet setting
 Incorrect fuel level
 Damaged or loose carburetor joint
Air filter
 Clogged air filter element
CHASSIS
Brakes
 Dragging brake
ELECTRICAL SYSTEMS
Spark plugs
 Incorrect spark plug gap
 Incorrect spark plug heat range
Ignition system
 Faulty ignitor unit