Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la première utilisation du véhicule. Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen.
PRINTED IN CHINA 2012.06-0.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM Read this manual carefully before operating this vehicle.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM EAU46226 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM INTRODUCTION EAU41805 Congratulations on your purchase of the Yamaha TT-R50E/TT-R50ED. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U2CJ80E0.book Page 2 Tuesday, June 12, 2012 11:15 AM INTRODUCTION ● Weight of the rider should not exceed 40.0 kg (88 lb). AN IMPORTANT NOTE TO PARENTS: This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warnings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abilities, and judgment. Some children may not be able to operate a motorcycle safely.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U2CJ80E0.book Page 2 Tuesday, June 12, 2012 11:15 AM IMPORTANT MANUAL INFORMATION EAU37230 TT-R50E/TT-R50ED OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd. 1st edition, June 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in China.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS ............................................1-1 FOR YOUR SAFETY – PRE-OPERATION CHECKS ............. 5-1 SAFETY INFORMATION ..................2-1 OPERATION AND IMPORTANT RIDING POINTS ................................ 6-1 Starting and warming up a cold engine ......................................... 6-1 Starting a warm engine .................. 6-2 Shifting ...........................................
U2CJ80E0.book Page 2 Tuesday, June 12, 2012 11:15 AM TABLE OF CONTENTS MOTORCYCLE CARE AND STORAGE ..........................................8-1 Matte color caution .........................8-1 Care ................................................8-1 Storage ...........................................8-3 SPECIFICATIONS .............................9-1 CONSUMER INFORMATION...........10-1 Identification numbers ..................
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM LOCATION OF IMPORTANT LABELS EAU48115 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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U2CJ80E0.book Page 3 Tuesday, June 12, 2012 11:15 AM LOCATION OF IMPORTANT LABELS For Canada T T 506 RA 9 8 ANADA • •C VAC • NS • CMVSS 7 NSPO R This spark ignition system meets all requirements of the Canadian Interference Causing Equipment Regulations. Ce système d’allumage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada. 3JK-82377-00 THIS VEHICLE IS A RESTRICTED USE MOTORCYCLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS.
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U2CJ80E0.book Page 5 Tuesday, June 12, 2012 11:15 AM LOCATION OF IMPORTANT LABELS For Europe 2 1 1 100 kPa 100 kPa 1.00 kgf/cm² 1.00 kgf/cm² 15 psi 15 psi 5PG-2816R-00 1P6-F151A-80 3 4 5B6-2816R-00 3PT-2118K-A1 5 EN16029 6 2012 YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN TT-R50E 2.
U2CJ80E0.book Page 6 Tuesday, June 12, 2012 11:15 AM LOCATION OF IMPORTANT LABELS Familiarize yourself with the following pictograms and read the explanatory text. 1 Read the Owner’s manual. Never use on paved roads. Always use an approved helmet and protective gear. Never carry passengers. Use from 6 years old. Operation of this motorcycle by children under the age of 6 increase the risk of severe injury or death. This unit contains highpressure nitrogen gas. Mishandling can cause an explosion.
U2CJ80E0.book Page 7 Tuesday, June 12, 2012 11:15 AM LOCATION OF IMPORTANT LABELS Use unleaded gasoline only. 1 1 **** YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN Measure the tire pressure when the tires are cold. **.* kPa *.** kgf/cm² *.* psi **.* kPa *.** kgf/cm² *.* psi 1 ****** *** kW *** kg 2 3 Adjust the tire pressure. Improper tire pressure can cause loss of control. Loss of control can result in severe injury or death. 1 Model Name 2 Max.
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U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM SAFETY INFORMATION EAU4121B 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U2CJ80E0.book Page 2 Tuesday, June 12, 2012 11:15 AM SAFETY INFORMATION ● ● ● ● Many accidents involve inexperienced operators. • Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. • Know your skills and limits. Staying within your limits may help you to avoid an accident. • We recommend that you practice riding your motorcycle until you have become thoroughly familiar with the motorcycle and all of its controls.
U2CJ80E0.book Page 3 Tuesday, June 12, 2012 11:15 AM SAFETY INFORMATION ● 2 ● ● Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels. Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.
U2CJ80E0.book Page 4 Tuesday, June 12, 2012 11:15 AM SAFETY INFORMATION ucts or having other modifications performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.
U2CJ80E0.book Page 5 Tuesday, June 12, 2012 11:15 AM SAFETY INFORMATION ● 2 cation for the straps carefully so the straps will not rub against painted surfaces during transport. The suspension should be compressed somewhat by the tiedowns, if possible, so that the motorcycle will not bounce excessively during transport.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM DESCRIPTION EAU10410 Left view 1 2 3 4 5 3 7 1. 2. 3. 4. 5. 6. 7.
U2CJ80E0.book Page 2 Tuesday, June 12, 2012 11:15 AM DESCRIPTION EAU10420 Right view 1 2 3 6 1. 2. 3. 4. 5. 6.
U2CJ80E0.book Page 3 Tuesday, June 12, 2012 11:15 AM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 3 6 1. 2. 3. 4. 5. 6.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM INSTRUMENT AND CONTROL FUNCTIONS EAU40340 Main switch EWA10072 EAU1234A Handlebar switches WARNING Never turn the key to “OFF” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Left 4 The main switch controls the ignition system. The main switch positions are described below. 1.
U2CJ80E0.book Page 2 Tuesday, June 12, 2012 11:15 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12660 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck. EAU12711 Start switch “ ” Push this switch to crank the engine with the starter. See page 6-1 for starting instructions prior to starting the engine.
U2CJ80E0.book Page 3 Tuesday, June 12, 2012 11:15 AM INSTRUMENT AND CONTROL FUNCTIONS EAU39851 Shift pedal EAU12891 Brake lever EAU12941 Brake pedal 1 1 4 1. Shift pedal 2. Neutral position This motorcycle is equipped with a constant-mesh 3-speed transmission. The shift pedal is located on the left side of the motorcycle. Neutral is at the bottom position. 1. Brake lever 1. Brake pedal The brake lever is located on the right side of the handlebar.
U2CJ80E0.book Page 4 Tuesday, June 12, 2012 11:15 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13182 Fuel tank cap EAU13212 Fuel Make sure there is sufficient gasoline in the tank. 1 EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Fuel tank cap To remove the fuel tank cap, turn it counterclockwise, and then pull it off.
U2CJ80E0.book Page 5 Tuesday, June 12, 2012 11:15 AM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU50251 For Canada 4 Recommended fuel: Regular unleaded gasoline or gasohol (E10) Fuel tank capacity: 3.1 L (0.82 US gal, 0.68 Imp.gal) Fuel reserve amount: 0.4 L (0.11 US gal, 0.09 Imp.gal) ECA11400 knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel.
U2CJ80E0.book Page 6 Tuesday, June 12, 2012 11:15 AM INSTRUMENT AND CONTROL FUNCTIONS For Oceania Recommended fuel: Unleaded gasoline or gasohol (E10) Fuel tank capacity: 3.1 L (0.82 US gal, 0.68 Imp.gal) Fuel reserve amount: 0.4 L (0.11 US gal, 0.09 Imp.gal) ECA11400 NOTICE Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system. tent does not exceed 10% (E10).
U2CJ80E0.book Page 7 Tuesday, June 12, 2012 11:15 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13412 Fuel tank breather hose EAU13561 Fuel cock ON The fuel cock supplies fuel from the tank to the carburetor while filtering it also. The fuel cock has three positions: OFF 4 1. Arrow mark positioned over “ON” 1. Fuel tank breather hose Before operating the motorcycle: ● Check the fuel tank breather hose connection. ● Check the fuel tank breather hose for cracks or damage, and replace it if damaged.
U2CJ80E0.book Page 8 Tuesday, June 12, 2012 11:15 AM INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of fuel while riding, move the lever to this position. Fill the tank at the first opportunity. Be sure to set the lever back to “ON” after refueling! EAU13590 Starter (choke) lever “ ” To remove the seat Remove the bolts, and then pull the seat off. (a) 1 EAU13960 Seat (b) 4 1.
U2CJ80E0.book Page 9 Tuesday, June 12, 2012 11:15 AM INSTRUMENT AND CONTROL FUNCTIONS EAU37490 Starting circuit cut-off system The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. The starting circuit cut-off system prevents starting when the transmission is in gear. Periodically check the operation of the starting circuit cut-off system according to the following procedure. EWA14190 WARNING 4 1. Projection 2.
U2CJ80E0.book Page 10 Tuesday, June 12, 2012 11:15 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Make sure that the engine stop switch is set to “ 2. Turn the key to “ON”. 3. Shift the transmission into gear. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start? NO WARNING ”. If a malfunction is noted, have a Yamaha dealer check the system before riding. 4 The neutral switch may not be working correctly.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U2CJ80E0.book Page 2 Tuesday, June 12, 2012 11:15 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Control cables • Make sure that operation is smooth. • Lubricate if necessary. Drive chain • • • • Check chain slack. Adjust if necessary. Check chain condition. Lubricate if necessary. 7-18, 7-19 Wheels and tires • • • • Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary. 7-13, 7-14 Shift pedal • Make sure that operation is smooth.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM OPERATION AND IMPORTANT RIDING POINTS EAU15951 Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury. EAU40098 Starting and warming up a cold engine 1. Turn the fuel cock lever to “ON”. 2.
U2CJ80E0.book Page 2 Tuesday, June 12, 2012 11:15 AM OPERATION AND IMPORTANT RIDING POINTS EAU16640 Starting a warm engine EAU39901 Shifting ECA15441 NOTICE Follow the same procedure as for starting a cold engine with the exception that the starter (choke) is not required when the engine is warm. ● 1. Shift pedal 2. Neutral position ● This motorcycle has a 3-speed transmission with a centrifugal, automatic clutch.
U2CJ80E0.book Page 3 Tuesday, June 12, 2012 11:15 AM OPERATION AND IMPORTANT RIDING POINTS 3. Open the throttle gradually. 4. Once the motorcycle has reached a speed high enough to change gears, close the throttle. 5. Shift into second gear and release the shift pedal. 6. Open the throttle gradually. 7. Follow the same procedure when shifting to the next higher gear. EAU16710 6 To decelerate 1. Close the throttle and apply both the front and the rear brakes to slow the motorcycle. 2.
U2CJ80E0.book Page 4 Tuesday, June 12, 2012 11:15 AM OPERATION AND IMPORTANT RIDING POINTS EAU17171 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING ● ● ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them and be burned.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17244 EWA15122 EAU17302 WARNING 7 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U2CJ80E0.book Page 2 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU39944 Periodic maintenance chart for the emission control system TIP ● ● From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. INITIAL No.
U2CJ80E0.book Page 3 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU3534B General maintenance and lubrication chart TIP ● ● From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. INITIAL No.
U2CJ80E0.book Page 4 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM CHECKS AND MAINTENANCE JOBS 1000 km (600 mi) or 1 month or 30 hours ODOMETER READINGS 3000 km (1800 mi) or 6 months or 90 hours 5000 km (3000 mi) or 12 months or 150 hours 8 Drive chain • Check chain slack/alignment and condition. • Adjust and lubricate chain with Yamaha chain and cable lube thoroughly. 9 * Steering bearings • Check bearing assemblies for looseness.
U2CJ80E0.book Page 5 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU40000 TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
U2CJ80E0.book Page 6 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT 2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. EAU19613 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart.
U2CJ80E0.book Page 7 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT To install the spark plug 1. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 2. Install the spark plug with the spark plug wrench, and then tighten it to the specified torque. Tightening torque: Spark plug: 13 Nm (1.3 m·kgf, 9.
U2CJ80E0.book Page 8 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. 1 2 EAU39834 Recommended engine oil: See page 9-1. Oil change quantity: 0.80 L (0.85 US qt, 0.70 Imp.qt) ECA11620 NOTICE ● 1. Engine oil drain bolt 2. Gasket 4. Install a new gasket and the drain bolt, and then tighten the drain bolt to the specified torque.
U2CJ80E0.book Page 9 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT risk of fire or explosion, do not use gasoline or solvents with a low flash point. [EWA10431] NOTICE: To avoid damaging the foam material, handle it gently and carefully, and do not twist or wring it. [ECA10511] 1. Sponge material 6. Insert the mesh and the sponge material into the air filter case. NOTICE: Make sure that the mesh and the sponge material are properly seated in the air filter case.
U2CJ80E0.book Page 10 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU40421 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. EWA10980 WARNING ● 1. Air filter check hose 2. If dirt or water is visible, remove the hose, clean it, and then install it. ● Always let the exhaust system cool prior to touching exhaust components. Do not start the engine when cleaning the exhaust system.
U2CJ80E0.book Page 11 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Insert the tailpipe into the muffler, and then install and tighten the bolts to the specified torque. Tightening torque: Tailpipe bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) TIP Make sure to align the bolt holes when inserting the tailpipe. EAU39930 Adjusting the carburetor The carburetor is an important part of the engine and requires very sophisticated adjustment.
U2CJ80E0.book Page 12 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT rection (a). To decrease the engine idling speed, turn the screw in direction (b). (b) EAU21384 Checking the throttle grip free play (a) 1 EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise.
U2CJ80E0.book Page 13 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU39825 Tires Tires are the only contact between the vehicle and the road. Safety in all conditions of riding depends on a relatively small area of road contact. Therefore, it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the specified tires. Standard tire air pressure: Front: 100 kPa (1.00 kgf/cm², 15 psi) Rear: 100 kPa (1.
U2CJ80E0.book Page 14 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT Front tire: Size: 2.50-10 4PR Manufacturer/model: CHENG SHIN/C183A Rear tire: Size: 2.50-10 4PR Manufacturer/model: CHENG SHIN/C183A ● EWA15541 WARNING ● ● ● very carefully and replace it as soon as possible with a highquality product. Ride conservatively after changing a tire since the tire must seat itself on the rim properly.
U2CJ80E0.book Page 15 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU46251 EAU22131 Adjusting the clutch free play Adjusting the brake lever free play The clutch free play must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Remove the clutch adjusting screw cover by removing the screws. 1 1. Locknut 2. Clutch adjusting screw 4. Tighten the locknut to the specified torque.
U2CJ80E0.book Page 16 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44671 1 Adjusting the brake pedal free play 1 (a) (a) (b) (b) 1. Brake lever free play adjusting nut 1 1. Brake pedal free play adjusting nut EWA10650 WARNING If proper adjustment cannot be obtained as described, have a Yamaha dealer make this adjustment. EWA14820 1. Brake pedal free play The brake pedal free play should measure 10.0–20.0 mm (0.39–0.79 in) at the brake pedal end as shown.
U2CJ80E0.book Page 17 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44820 Checking the shift pedal The operation of the shift pedal should be checked before each ride. If operation is not smooth, have a Yamaha dealer check the vehicle. EAU22361 Checking the front and rear brake shoes Front 1 2 1. Brake shoe wear indicator 2. Brake shoe wear limit line Rear 7 1 2 1. Brake shoe wear indicator 2.
U2CJ80E0.book Page 18 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 1 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22774 To check the drive chain slack 1. Place the motorcycle on the sidestand. TIP When checking and adjusting the drive chain slack, there should be no weight on the motorcycle. 2. Shift the transmission into the neutral position. 3. Measure the drive chain slack as shown. Drive chain slack: 35.0–45.
U2CJ80E0.book Page 19 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT tion (a). To loosen the drive chain, turn the adjusting nut at each end of the swingarm in direction (b), and then push the rear wheel forward. NOTICE: Improper drive chain slack will overload the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits.
U2CJ80E0.book Page 20 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23114 EAU23095 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U2CJ80E0.book Page 21 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23183 Checking and lubricating the brake pedal EAU23202 EAUM1652 Checking and lubricating the sidestand Lubricating the swingarm pivots The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U2CJ80E0.book Page 22 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42081 EAU23283 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U2CJ80E0.book Page 23 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23291 EAU40446 Checking the wheel bearings Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Battery 2. Battery coupler 2 7 1 The battery is located under the seat. (See page 4-8.
U2CJ80E0.book Page 24 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. ECA16521 NOTICE ECA16530 EAU42024 NOTICE Replacing the fuse Always keep the battery charged. Storing a discharged battery can cause permanent battery damage. The fuse is located inside the battery coupler.
U2CJ80E0.book Page 25 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. [EWA15131] Specified fuse: 10.0 A 1. Bolt 2. Battery 3. Battery cover 4. Disconnect the battery coupler. 1 6. Connect the battery coupler. 7. Install the battery cover by installing the bolts. 8. Install the seat. 9. Turn the key to “ON”. 10.
U2CJ80E0.book Page 26 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU24360 Front wheel EAU39793 camshaft lever, then remove the cable from the brake camshaft lever. To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Remove the guard from each front fork leg by removing the bolts. 1.
U2CJ80E0.book Page 27 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Lift the front wheel off the ground according to the procedure in the previous section “Supporting the motorcycle”. 5. Remove the axle nut and washer. 6. Pull the wheel axle out, and then remove the wheel. 2 1 1. Slot 2. Retainer 3. Lower the front wheel so that it is on the ground, and then put the sidestand down. 4. Install the washer and axle nut, and then tighten the axle nut to the specified torque. 1.
U2CJ80E0.book Page 28 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 1 Rear wheel 2 EAU39774 To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Brake pedal free play adjusting nut 2. Brake rod 3. Brake camshaft lever 1. Loosen the axle nut. 3 4 2 1 5 1. 2. 3. 4. 5. 3 Axle nut Washer Drive chain slack adjusting nut Locknut Drive chain puller 3.
U2CJ80E0.book Page 29 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT 7. Remove the wheel. EAU39783 To install the rear wheel 1. Install the drive chain onto the rear sprocket, lift the rear wheel off the ground, and then install the drive chain puller and the wheel by inserting the wheel axle from the right-hand side. TIP Make sure that the slot in the brake shoe plate fits over the retainer on the swingarm. 3.
U2CJ80E0.book Page 30 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
U2CJ80E0.book Page 31 Tuesday, June 12, 2012 11:15 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25903 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, sprockets, the drive chain and wheel axles. Always rinse the dirt and degreaser off with water. EAU40465 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U2CJ80E0.book Page 2 Tuesday, June 12, 2012 11:15 AM MOTORCYCLE CARE AND STORAGE ● ● 8 ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U2CJ80E0.book Page 3 Tuesday, June 12, 2012 11:15 AM MOTORCYCLE CARE AND STORAGE 8. Let the motorcycle dry completely before storing or covering it. EWA14501 WARNING EAU26152 TIP Consult a Yamaha dealer for advice on what products to use. Contaminants on the brakes or tires can cause loss of control. ● Make sure that there is no oil or wax on the tires. ● If necessary, wash the tires with warm water and a mild detergent.
U2CJ80E0.book Page 4 Tuesday, June 12, 2012 11:15 AM MOTORCYCLE CARE AND STORAGE 8 2. For motorcycles equipped with a fuel cock that has an “OFF” position: Turn the fuel cock lever to “OFF”. 3. Drain the carburetor float chamber by loosening the drain bolt; this will prevent fuel deposits from building up. Pour the drained fuel into the fuel tank. 4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 5.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM SPECIFICATIONS Dimensions: Overall length: 1305 mm (51.4 in) Overall width: 595 mm (23.4 in) Overall height: 795 mm (31.3 in) Seat height: 555 mm (21.9 in) Wheelbase: 925 mm (36.4 in) Ground clearance: 135 mm (5.31 in) Weight: Curb weight: 57 kg (126 lb) Technical permissible mass (Maximum load + curb weight): 97 kg (214 lb) Bore × stroke: 36.0 × 48.6 mm (1.42 × 1.91 in) Compression ratio: 9.
U2CJ80E0.book Page 2 Wednesday, June 27, 2012 11:01 AM SPECIFICATIONS Operation: Left foot operation Gear ratio: 1st: 3.250 (39/12) 2nd: 1.736 (33/19) 3rd: 1.217 (28/23) Chassis: Frame type: Backbone Caster angle: 25.50 ° Trail: 34 mm (1.3 in) Front tire: Type: With tube Size: 2.50-10 4PR Manufacturer/model: CHENG SHIN/C183A Speed rating: 100 km/h (62 mph) Rear tire: 9 Type: With tube Size: 2.
U2CJ80E0.book Page 3 Tuesday, June 12, 2012 11:15 AM SPECIFICATIONS EAU51131 For Europe only The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure levels, this cannot be used reliably to determine whether or not further precautions are required. Factors that influence the actual level of exposure of work-force include the characteristics of the work room, the other sources of noise, etc. i.e.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM CONSUMER INFORMATION EAU40792 Identification numbers EAU26400 Vehicle identification number Record the vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. EAU26480 Model label 1 1 VEHICLE IDENTIFICATION NUMBER: MODEL LABEL INFORMATION: 1. Vehicle identification number 1.
U2CJ80E0.book Page 2 Tuesday, June 12, 2012 11:15 AM CONSUMER INFORMATION EAU48120 Vehicle Emission Control Information label (For Canada) 1 1. Vehicle Emission Control Information label The Vehicle Emission Control Information label is affixed at the location in the illustration. This label shows specifications related to exhaust emissions as required by federal law, state law and Environment Canada.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM INDEX A H Air filter element, cleaning....................... 7-8 B Battery................................................... 7-23 Brake lever.............................................. 4-3 Brake lever, checking and lubricating ... 7-20 Brake lever free play, adjusting............. 7-15 Brake pedal............................................. 4-3 Brake pedal, checking and lubricating ...........................................
U2CJ80E0.
U2CJ80E0.book Page 1 Tuesday, June 12, 2012 11:15 AM EAU54110 WARNING Improper motorcycle use can result in SEVERE INJURY or DEATH. ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PAVED ROADS NEVER operate: • without proper training or instruction. • at speeds too fast for your skills or the conditions. • on public roads—a collision can occur with another vehicle. • with a passenger—passengers affect balance and steering and increase risk of losing control.
