Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la première utilisation du véhicule. Bitte lesen Sie diese Bedienungsanleitung sorgfalfig durch, bevor Sie das Fahrzeug in Betrieb nehmen. OWNER´S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG TT-R125E(A) TT-R125LW(A) TT-R125LWE(A) YAMAHA MOTOR DA AMAZÔNIA LTDA.
Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la première utilisation du véhicule. Bitte lesen Sie diese Bedienungsanleitung sorgfalfig durch, bevor Sie das Fahrzeug in Betrieb nehmen. OWNER´S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG TT-R125E(A) TT-R125LW(A) TT-R125LWE(A) YAMAHA MOTOR DA AMAZÔNIA LTDA.
Read this manual carefully before operating this vehicle. OWNER´S MANUAL YAMAHA MOTOR DA AMAZÔNIA LTDA.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM EAUW2210 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM INTRODUCTION EAU41663 Congratulations on your purchase of the Yamaha TT-R125E/TT-R125LW/TT-R125LWE. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U39C81E0.book Page 2 Monday, April 26, 2010 2:43 PM INTRODUCTION ● Weight of the rider should not exceed TT-R125E 68.0 kg (150 lb). AN IMPORTANT NOTE TO PARENTS: This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warnings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abilities, and judgment. Some children may not be able to operate a motorcycle safely.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U39C81E0.book Page 2 Monday, April 26, 2010 2:43 PM IMPORTANT MANUAL INFORMATION EAUW0011 TT-R125E/TT-R125LW/TT-R125LWE OWNER’S MANUAL ©2010 by Yamaha Motor da Amazônia Ltda. 1st edition, May 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor da Amazônia Ltda. is expressly prohibited. Printed in Brazil.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS ............................................1-1 FOR YOUR SAFETY – PRE-OPERATION CHECKS ............. 5-1 SAFETY INFORMATION ..................2-1 OPERATION AND IMPORTANT RIDING POINTS ................................ 6-1 Starting a cold engine .................... 6-1 Starting a warm engine .................. 6-2 Shifting ........................................... 6-2 Engine break-in .....................
U39C81E0.book Page 2 Monday, April 26, 2010 2:43 PM TABLE OF CONTENTS Replacing the fuse ........................7-29 Supporting the motorcycle ............7-29 Front wheel ...................................7-30 Rear wheel ...................................7-32 Troubleshooting ............................7-34 Troubleshooting chart ...................7-35 MOTORCYCLE CARE AND STORAGE ..........................................8-1 Care ................................................8-1 Storage .............
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM LOCATION OF IMPORTANT LABELS EAU48114 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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U39C81E0.book Page 6 Monday, April 26, 2010 2:43 PM LOCATION OF IMPORTANT LABELS Familiarize yourself with the following pictograms and read the explanatory text. 1 Read the Owner’s manual. Use unleaded gasoline only. This unit contains high-pressure nitrogen gas. Mishandling can cause an explosion. Do not incinerate, puncture or open. Measure the tire pressure when the tires are cold. Turn off the main switch after riding to avoid draining the battery. Adjust the tire pressure.
U39C81E0.book Page 7 Monday, April 26, 2010 2:43 PM LOCATION OF IMPORTANT LABELS 1 1 1 Model Name ****** *** kW *** kg 2 3 2 Max. Power 3 Mass In Running Order 1 **** 1 Year of construction YAMAHA MOTOR CO., LTD.
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U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM SAFETY INFORMATION EAU41219 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U39C81E0.book Page 2 Monday, April 26, 2010 2:43 PM SAFETY INFORMATION ● ● ● ● ● Many accidents have been caused by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn due to excessive speed or undercornering (insufficient lean angle for the speed). Never travel faster than warranted by conditions. Ride cautiously in unfamiliar areas. You may encounter hidden obstacles that could cause an accident. The posture of the operator is important for proper control.
U39C81E0.book Page 3 Monday, April 26, 2010 2:43 PM SAFETY INFORMATION ● 2 Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding accessories to your motorcycle.
U39C81E0.book Page 4 Monday, April 26, 2010 2:43 PM SAFETY INFORMATION ● Never install accessories that would impair the performance of your motorcycle. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation. • Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM DESCRIPTION EAU32220 Left view TT-R125E 3 1. 2. 3. 4.
U39C81E0.book Page 2 Monday, April 26, 2010 2:43 PM DESCRIPTION TT-R125LW/TT-R125LWE 3 1. 2. 3. 4.
U39C81E0.book Page 3 Monday, April 26, 2010 2:43 PM DESCRIPTION EAU32230 Right view TT-R125E 3 1. 2. 3. 4. 5. 6. 7. Air filter element (page 7-10) Battery (page 7-27) Fuse (page 7-29) Kickstarter (page 4-7) Throttle stop screw (page 7-13) Fuel tank (page 4-3) Engine oil filler cap (page 7-8) 8.
U39C81E0.book Page 4 Monday, April 26, 2010 2:43 PM DESCRIPTION TT-R125LW/TT-R125LWE 3 1. 2. 3. 4. 5. 6. 7. 8.
U39C81E0.book Page 5 Monday, April 26, 2010 2:43 PM DESCRIPTION EAU10430 Controls and instruments 3 1. 2. 3. 4. 5. 6. 7. 8.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM INSTRUMENT AND CONTROL FUNCTIONS EAU40340 Main switch EWA10072 EAU12348 Handlebar switches WARNING Never turn the key to “OFF” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Left 4 The main switch controls the ignition system. The main switch positions are described below. 1.
U39C81E0.book Page 2 Monday, April 26, 2010 2:43 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12670 “ENGINE STOP” button Hold this button pushed until the engine stops in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck. EAU31640 EAU12871 Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever.
U39C81E0.book Page 3 Monday, April 26, 2010 2:43 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAU13182 Brake lever Brake pedal Fuel tank cap 1. Front brake lever 1. Brake pedal 1. Fuel tank cap The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.
U39C81E0.book Page 4 Monday, April 26, 2010 2:43 PM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13212 Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING 4 Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1.
U39C81E0.book Page 5 Monday, April 26, 2010 2:43 PM INSTRUMENT AND CONTROL FUNCTIONS knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance cost. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if ethanol content does not exceed 10% (E10).
U39C81E0.book Page 6 Monday, April 26, 2010 2:43 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13561 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it also. The fuel cock has three positions: RES This indicates reserve. If you run out of fuel while riding, move the lever to this position. Fill the tank at the first opportunity. Be sure to set the lever back to “ON” after refueling! EAU13600 Starter (choke) knob “ ” OFF 4 1.
U39C81E0.book Page 7 Monday, April 26, 2010 2:43 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13660 Kickstarter EAUW0482 Seat To remove the seat 1. Remove panel A. (See page 7-6.) 2. Remove the bolt. 3. Remove the bolt that fastens the seat and panel C. 4. Remove the seat by pulling it off. 2. Place the seat in the original position, and then tighten the bolts. 3. Install the panel. 1. Kickstarter If the engine fails to start by pushing the start switch, try to start it by using the kickstarter.
U39C81E0.book Page 8 Monday, April 26, 2010 2:43 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14722 EAUW0475 Adjusting the front fork Adjusting the shock absorber assembly EWA10180 WARNING This shock absorber assembly is equipped with a spring preload adjusting nut, a rebound damping force adjusting dial and a compression damping force adjusting knob. Always adjust both fork legs equally, otherwise poor handling and loss of stability may result.
U39C81E0.book Page 9 Monday, April 26, 2010 2:43 PM INSTRUMENT AND CONTROL FUNCTIONS 1 2 (b) (a) A 1. Locknut 2. Adjusting nut The spring preload setting is determined by measuring distance A, shown in the illustration. The shorter distance A is, the higher the spring preload; the longer distance A is, the lower the spring preload. Spring preload: Minimum (soft) for TT-R125E/TTR125LW: Distance A = 175 mm (6.89 in) Minimum (soft) for TT-R125LWE: Distance A = 167.5 mm (6.
U39C81E0.book Page 10 Monday, April 26, 2010 2:43 PM INSTRUMENT AND CONTROL FUNCTIONS pression damping force and thereby soften the compression damping, turn the adjusting knob in direction (b). range may not exactly match the specifications listed due to small differences in production. EAU37490 Sidestand EWA10221 WARNING 4 1.
U39C81E0.book Page 11 Monday, April 26, 2010 2:43 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15391 Starting circuit cut-off system The starting circuit cut-off system (comprising the clutch switch and the neutral switch) prevents starting when the transmission is in gear and the clutch lever is not pulled. Periodically check the operation of the starting circuit cut-off system according to the following procedure. 4 TIP This check is most reliable if performed with a warmed-up engine.
U39C81E0.book Page 12 Monday, April 26, 2010 2:43 PM INSTRUMENT AND CONTROL FUNCTIONS 4 With the engine turned off: 1. Make sure that the engine stop switch is set to “ 2. Turn the key to “ON”. 3. Shift the transmission into the neutral position. 4. Push the start switch. Does the engine start? YES WARNING ”. If a malfunction is noted, have a Yamaha dealer check the system before riding. NO The neutral switch may not be working correctly.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U39C81E0.book Page 2 Monday, April 26, 2010 2:43 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • Check operation. • Check pedal free play. • Adjust if necessary. Clutch • • • • Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Control cables • Make sure that operation is smooth. • Lubricate if necessary. Drive chain • • • • Check chain slack.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAUW0501 Starting a cold engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U39C81E0.book Page 2 Monday, April 26, 2010 2:43 PM OPERATION AND IMPORTANT RIDING POINTS EAU16640 Starting a warm engine EAU16671 Shifting Follow the same procedure as for starting a cold engine with the exception that the starter (choke) is not required when the engine is warm. ● 1. Shift pedal 2. Neutral position 6 ECA10260 NOTICE ● Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc.
U39C81E0.book Page 3 Monday, April 26, 2010 2:43 PM OPERATION AND IMPORTANT RIDING POINTS 4. Once the motorcycle has reached a speed high enough to change gears, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle halfway and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next gear. EAU16710 To decelerate 1.
U39C81E0.book Page 4 Monday, April 26, 2010 2:43 PM OPERATION AND IMPORTANT RIDING POINTS EAU17171 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING ● ● 6 ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them and be burned.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17243 EWA15121 WARNING Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U39C81E0.book Page 2 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU39944 Periodic maintenance chart for the emission control system TIP ● ● From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. INITIAL No.
U39C81E0.book Page 3 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU3534B General maintenance and lubrication chart TIP ● ● From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. INITIAL No.
U39C81E0.book Page 4 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 3000 km (1800 mi) or 6 months or 90 hours 5000 km (3000 mi) or 12 months or 150 hours • Check bearings for smooth operation. • Replace if necessary. √ √ Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithium-soap-based grease. √ √ 10 Drive chain • Check chain slack/alignment and condition.
U39C81E0.book Page 5 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM CHECKS AND MAINTENANCE JOBS 20 * Shock absorber assembly • Check operation and for oil leakage. • Replace if necessary. 21 * Rear suspension link pivots • Check operation. 1000 km (600 mi) or 1 month or 30 hours ODOMETER READINGS 3000 km (1800 mi) or 6 months or 90 hours √ √ 22 * Control cables 23 * Throttle grip housing and cable • Check operation and free play.
U39C81E0.book Page 6 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT Removing and installing panels To install the panel Place the panel in the original position, and then install the quick fastener. The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Panel B EAU18771 EAU19193 To remove the panel Remove the bolts, and then take the panel off. 1.
U39C81E0.book Page 7 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19622 Checking the spark plug The spark plug is an important engine component, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, it should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plug can reveal the condition of the engine.
U39C81E0.book Page 8 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAUW0432 Engine oil The engine oil level should be checked before each ride. In addition, the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart. 7 To check the engine oil level 1. Place the vehicle on a level surface and hold it in an upright position. A slight tilt to the side can result in a false reading. 2.
U39C81E0.book Page 9 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT ECAW0031 NOTICE ● 1. Engine oil drain bolt 4. Install the engine oil drain bolt, and then tighten it to the specified torque. Tightening torque: Engine oil drain bolt: 20 Nm (2.0 m·kgf, 14 ft·lbf) 5. Refill with the specified amount of the recommended engine oil, and then install and tighten the engine oil filler cap.
U39C81E0.book Page 10 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAUW0521 Cleaning the air filter element and check hoses 3. Pull the air filter element out of the air filter case. The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more frequently if you are riding in unusually wet or dusty areas. The air filter check hoses must be frequently checked and cleaned if necessary.
U39C81E0.book Page 11 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT 8. Install the sponge material onto the frame, place the air filter element in the original position on the guide, and then tighten the wing nut. 10. Install the air filter case cover by installing the band. 11. Install the panel. Checking and cleaning the air filter case check hoses 1. Check the air filter case check hoses for accumulation of dust or water.
U39C81E0.book Page 12 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Insert the spark arrester into the muffler, install the spark arrester cap and the bolts, and then tighten the bolts to the specified torque. Tightening torque: Spark arrester cap bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) 1. Spark arrester cap bolts 2. Tap the spark arrester lightly, and then use a wire brush to remove any carbon deposits, then clean the inside of the spark arrester.
U39C81E0.book Page 13 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21362 Adjusting the engine idling speed rection (a). To decrease the engine idling speed, turn the screw in direction (b). EAU21372 Adjusting the throttle cable free play The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. TIP A diagnostic tachometer is needed to make this adjustment. 1.
U39C81E0.book Page 14 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2. To increase the throttle cable free play, turn the adjusting nut in direction (a). To decrease the throttle cable free play, turn the adjusting nut in direction (b). EAU21401 EAUW1833 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise.
U39C81E0.book Page 15 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT glass fragments in it, or if the sidewall is cracked, have a Yamaha dealer replace the tire immediately. Front: 100 kPa (1.00 kgf/cm², 15 psi) Rear: 100 kPa (1.00 kgf/cm², 15 psi) EWA10511 WARNING Never overload your vehicle. Operation of an overloaded vehicle could cause an accident. Tire inspection Minimum tire tread depth (front and rear): 1.0 mm (0.
U39C81E0.book Page 16 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● ● 7 Yamaha dealer, who has the necessary professional knowledge and experience. It is not recommended to patch a punctured tube. If unavoidable, however, patch the tube very carefully and replace it as soon as possible with a highquality product. Ride at moderate speeds after changing a tire since the tire surface must first be “broken in” for it to develop its optimal characteristics.
U39C81E0.book Page 17 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT TIP If the specified clutch lever free play could be obtained as described above, skip steps 4–7. 7. Tighten the locknut at the clutch cable. 8. Tighten the locknut at the clutch lever, and then slide the rubber cover to its original position. EAU22121 Adjusting the brake lever free play 4. Fully turn the adjusting bolt in direction (a) to loosen the clutch cable. 5.
U39C81E0.book Page 18 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT 7 2. To increase the brake lever free play, turn the adjusting bolt in direction (a). To decrease the brake lever free play, turn the adjusting bolt in direction (b). 3. If the specified brake lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 4.
U39C81E0.book Page 19 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2. To increase the brake lever free play, turn the brake lever free play adjusting screw in direction (a). To decrease the brake lever free play, turn the adjusting screw in direction (b). 3. Tighten the locknut. EAUW0650 Adjusting the brake pedal position and free play EWA11230 WARNING After adjusting the brake pedal position, the brake pedal free play must be adjusted.
U39C81E0.book Page 20 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22350 Checking the front brake shoes EAU22380 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. EAUW0461 1. Brake pedal free play adjusting nut 2.
U39C81E0.book Page 21 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22540 Rear brake shoes EAU37001 Checking the front brake fluid level ● ● 1. Brake shoe wear indicator 2. Brake shoe wear limit line The rear brake is provided with a wear indicator, which allows you to check the brake shoe wear without having to disassemble the brake. To check the brake shoe wear, check the position of the wear indicator while applying the brake.
U39C81E0.book Page 22 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● ● Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. As the brake pads wear, it is normal for the brake fluid level to gradually go down. However, if the brake fluid level goes down suddenly, have a Yamaha dealer check the cause.
U39C81E0.book Page 23 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits. [ECA10571] 5. Adjust the brake pedal free play. (See page 7-19.) TIP Make sure that both adjusting plates are in the same position for proper wheel alignment. 1. Drive chain slack 4. If the drive chain slack is incorrect, adjust it as follows.
U39C81E0.book Page 24 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23016 EAU23113 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrication chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service the drive chain as follows.
U39C81E0.book Page 25 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44272 EAU43611 Checking and lubricating the brake and shift pedals Checking and lubricating the brake and clutch levers Brake pedal Brake lever The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U39C81E0.book Page 26 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Checking and lubricating the sidestand EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
U39C81E0.book Page 27 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 EAU23291 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground. (See page 7-29 for more information.
U39C81E0.book Page 28 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10760 WARNING ● 7 ● Electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician.
U39C81E0.book Page 29 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23503 Replacing the fuse EAU24350 Specified fuse: 10.0 A Supporting the motorcycle 3. Turn the key to “ON” and turn on the electrical circuits to check if the devices operate. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Main fuse 2.
U39C81E0.book Page 30 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU24360 Front wheel EAUW0532 To remove the front wheel (TT-R125E) EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Loosen the brake cable locknut and the brake cable free play adjusting nut at the front wheel hub. 1. Adjusting bolt 2. Locknut 3.
U39C81E0.book Page 31 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Lift the front wheel off the ground according to the procedure on page 7-29. 6. Remove the axle nut and washer, and then pull the wheel axle out. 7. Remove the wheel and the brake shoe plate. 8. Push down hard on the handlebar several times to check for proper fork operation. EAUW0542 To remove the front wheel (TT-R125LW/TT-R125LWE) EWA10821 WARNING EAUW0550 To install the front wheel (TT-R125E) 1.
U39C81E0.book Page 32 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 TIP Make sure that there is enough space between the brake pads before inserting the brake disc into the caliper. 2. Insert the wheel axle, and then install the washer and axle nut. 3. Lower the front wheel so that it is on the ground. 4. Tighten the axle nut to the specified torque. 1. Washer 2. Wheel axle nut 7 4. Pull the wheel axle out, and then remove the wheel.
U39C81E0.book Page 33 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2 1 (a) 1. Brake rod 2. Brake pedal free play adjusting nut 3. Turn the drive chain adjusting plate on each side of the swingarm fully in direction (a). 4. Lift the rear wheel off the ground according to the procedure on page 7-29. 5. Remove the axle nut, and then pull the wheel axle out. 6. Push the wheel forward, and then remove the drive chain from the rear sprocket.
U39C81E0.book Page 34 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT 6. Adjust the brake pedal free play. (See page 7-19.) 7 EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U39C81E0.book Page 35 Monday, April 26, 2010 2:43 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25902 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets, sprockets, the drive chain and wheel axles. Always rinse the dirt and degreaser off with water. EAU41356 Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used.
U39C81E0.book Page 2 Monday, April 26, 2010 2:43 PM MOTORCYCLE CARE AND STORAGE Test the product on a small hidden part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas.
U39C81E0.book Page 3 Monday, April 26, 2010 2:43 PM MOTORCYCLE CARE AND STORAGE EAU26152 TIP Consult a Yamaha dealer for advice on what products to use. Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Be sure the engine and the exhaust system are cool before covering the motorcycle.
U39C81E0.book Page 4 Monday, April 26, 2010 2:43 PM MOTORCYCLE CARE AND STORAGE WARNING! To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. [EWA10951] 6. 7. 8. 9. e. Remove the spark plug cap from the spark plug, and then install the spark plug and the spark plug cap. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM SPECIFICATIONS Dimensions: 9 Overall length: TT-R125E 1845 mm (72.6 in) TT-R125LW 1885 mm (74.2 in) TT-R125LWE 1885 mm (74.2 in) (AUS)(AUT)(BEL)(CHE)(DEU)(DNK) (ESP)(FIN)(FRA)(GBR)(GRC)(IRL)(ITA) (NLD)(NOR)(NZL)(POL)(PRT)(SVN) (SWE)(ZAF) TT-R125LWE 1900 mm (74.8 in) (CAN) Overall width: TT-R125E 785 mm (30.9 in) TT-R125LW 795 mm (31.3 in) TT-R125LWE 795 mm (31.3 in) Overall height: TT-R125E 1060 mm (41.7 in) TT-R125LW 1085 mm (42.
U39C81E0.book Page 2 Monday, April 26, 2010 2:43 PM SPECIFICATIONS (ZAF) TT-R125LWE Unleaded gasoline only (AUS)(NZL) Fuel tank capacity: 6.0 L (1.59 US gal) Fuel reserve amount: 0.8 L (0.22 US gal) Carburetor: Type × quantity: VM20 x 1 Spark plug(s): Manufacturer/model: NGK/CR7HSA Manufacturer/model: DENSO/U22FSR-U Spark plug gap: 0.6–0.7 mm (0.024–0.028 in) Clutch: Clutch type: Wet, multiple-disc Transmission: Primary reduction system: Helical gear Primary reduction ratio: 68/19 (3.
U39C81E0.book Page 3 Monday, April 26, 2010 2:43 PM SPECIFICATIONS Rim size: TT-R125E 14x1.60 TT-R125LW 16x1.60 TT-R125LWE 16x1.60 Front brake: Type: TT-R125E Drum brake TT-R125LW Single disc brake TT-R125LWE Single disc brake Operation: Right hand operation Recommended fluid: TT-R125LW DOT 4 TT-R125LWE DOT 4 Rear brake: Type: Drum brake Operation: Right foot operation Wheel travel: TT-R125E 160.0 mm (6.30 in) TT-R125LW 168.0 mm (6.61 in) TT-R125LWE 168.0 mm (6.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM CONSUMER INFORMATION EAU40791 Identification numbers EAU26400 EAU26460 Vehicle identification number Model label 1. Vehicle identification number 1. Model label The vehicle identification number is stamped into the steering head pipe. Record this number in the space provided. The model label is affixed to the location shown. Record the information on this label in the space provided.
U39C81E0.book Page 2 Monday, April 26, 2010 2:43 PM CONSUMER INFORMATION EAU48120 Vehicle Emission Control Information label (For Canada) 1. Vehicle Emission Control Information label The Vehicle Emission Control Information label is affixed at the location in the illustration. This label shows specifications related to exhaust emissions as required by federal law, state law and Environment Canada.
U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM INDEX A F Air filter element and check hoses, cleaning .............................................. 7-10 B Battery .................................................. 7-27 Brake and clutch levers, checking and lubricating ........................................... 7-25 Brake and shift pedals, checking and lubricating ........................................... 7-25 Brake fluid, changing ............................ 7-22 Brake fluid level, checking ..
Read this manual carefully before operating this vehicle. OWNER´S MANUAL YAMAHA MOTOR DA AMAZÔNIA LTDA.
