Service manual

10. Route the throttle cable and the lead for the
handlebar switch assembly through the cutout
in the new grommet, which is included in the
kit. Then, install the grommet in the steering
column with its cutout facing starboard side as
shown.
Install the new corrugated tube (included in kit)
on the throttle cable with its end touching the
end face of the grommet.
11. Tighten the upper handlebar holders to the
specifi ed torque and secure the handlebar in
place. Install each upper handlebar holder with
its punch mark a facing forward as shown in
the illustration. Set the front clearance b of
each upper handlebar holder narrower than the
rear clearance c.
Upper handlebar holder:
20 Nm (2.0 kgf-m, 14 ft-lb)
Loctite® 242
Upper handlebar holder clearance:
b 1.5 mm (0.06 in)
c 3.5 mm (0.14 in)
NOTE: Be sure to leave some slack in the handle-
bar switch lead 1 in the area a shown in the illus-
tration.
PAGE 15 of 20
UPPER HANDLEBAR HOLDER