Service manual

PAGE 9 of 20
14. Measure the installation length “A” of the throttle
cable. Adjust it if this measurement is out
of specifi cation. Apply grease to the throttle
cable end, then connect the throttle cable to
the throttle body assembly. Tighten the throttle
cable locknut 1 and adjustment nut 2 to the
specifi ed torque.
Throttle cable installation length “a:”
18.5±1 mm (0.728±0.039 in)
Throttle cable locknut, adjustment nut:
11 Nm (1.1 kgf-m, 8.0 ft-lb)
NOTE: Check that the cover 3 is securely
installed.
15. Install the throttle body assembly on the engine.
Make sure the throttle body assembly is placed
securely in the throttle body joint, then tighten
the 2 intake silencer retaining bolts to the speci-
fi ed torque. Next, tighten the 3 throttle body
screw clamps until the collar is fully seated.
Connect the engine temperature sensor cou-
pler. Secure the wiring harness and the oil deliv-
ery hoses with a plastic tie.
Intake silencer retaining bolt:
1st stage 9.0 Nm (0.9 kgf-m, 6.5 ft-lb)
2nd stage 18 Nm (1.8 kgf-m, 13 ft-lb)
Loctite
®
242
16. Adjust the throttle lever free play.
Throttle lever free play “a:”
4~7 mm (0.16~0.28 in)
After adjusting free play, turn the handlebar
side to side to make sure the free play does not
change.
17. Temporarily connect the oil pump cable to the oil
pump. Tighten the cable end bolt to the speci-
fi ed torque.
Oil pump cable – cable end bolt:
1st stage 2.2 Nm (0.22 kgf-m, 1.6 ft-lb)
2nd stage 4.4 Nm (0.44 kgf-m, 3.2 ft-lb)
Loctite® 572
NOTE: When installing the oil pump cable, face the
fl at surface of the cable end toward the oil pump.
Use a mirror if the area around the oil pump is not
easily visible.
WARNING
a