6C9-9-11 Hyoshi 4/2/04 10:09 PM Page 1 VZ200D VZ225D VZ250D VZ300D OWNER’S MANUAL Printed in Japan April 2004–0.6 × 1 ! Printed on recycled paper U.S.A.
6C9-9-11 Hyoshi 4/2/04 10:09 PM Page 2 EMU25071 ZMU01690 Read this owner’s manual carefully before operating your outboard motor.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤ Important manual information EMU25100 To the owner Thank you for choosing a Yamaha outboard motor. This Owner’s Manual contains information needed for proper operation, maintenance and care. A thorough understanding of these simple instructions will help you obtain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤ Table of contents General information .......................... 1 Identification numbers record.......... 1 Outboard motor serial number .......... 1 Key number....................................... 1 Emission control information ........... 1 North American models..................... 1 Star labels ......................................... 2 Safety information ........................... 3 Important labels............................... 4 Warning labels .......
✩✰✬ ✬ ✤✤ ✤✲✣ ✥ Table of contents Stopping engine ............................ 34 Procedure ....................................... 34 Trimming outboard motor.............. 34 Adjusting trim angle ........................ 35 Adjusting boat trim .......................... 35 Tilting up and down ....................... 36 Procedure for tilting up .................... 37 Procedure for tilting down ............... 38 Cruising in shallow water ..............
✩✰✬ ✬ ✤✤ ✤✲✣ ✤ General information EMU25170 Identification numbers record reference in case you need a new key. EMU25182 Outboard motor serial number The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket or the upper part of the swivel bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is stolen. 1.
✩✰✬ ✬ ✤✤ ✤✲✣ ✥ General information particular label. 1 ZMU01856 ZMU04844 EMU25261 Manufactured date label This label is attached to the clamp bracket or the swivel bracket. 1. Star labels location EMU25280 One Star—Low Emission The one-star label identifies engines that meet the Air Resources Board’s 2001 exhaust emission standards. Engines meeting these standards have 75% lower emissions than conventional carbureted two-stroke engines. These engines are equivalent to the U.S.
✩✰✬ ✬ ✤✤ ✤✲✣ ✦ General information ● ZMU01703 ● EMU25300 Three Stars—Ultra Low Emission The three-star label identifies engines that meet the Air Resources Board’s 2008 exhaust emission standards. Engines meeting these standards have 65% lower emissions than One Star-Low-Emission engines. ● ● ● ZMU01704 EMU25361 Safety information ● ● ● 3 Before mounting or operating the outboard motor, read this entire manual.
✩✰✬ ✬ ✤✤ ✤✲✣ ✧ General information of the road” on page 5. ● Stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather. ● Tell someone where you are going: leave a Float Plan with a responsible person. Be sure to cancel the Float Plan when you return. ● Use common sense and good judgment when boating. Know your abilities, and be sure you understand how your boat handles under the different boating conditions you may encounter.
✩✰✬ ✬ ✤✤ ✤✲✣ General information YAMALUBE 2 STROKE OUTBOARD OIL or an equivalent TC-W3 certified ouboard oil. EWM01270 WARNING Do not add gasoline to the oil tank. Fire explosion could result. EMU25464 Caution labels cies. You should be aware of these rules, and follow them whenever you encounter another vessel on the water. Several sets of rules prevail according to geographic location, but are all basically the same as the International Rules of the Road.
✩✰✬ ✬ ✤✤ ✤✲✣ ✩ General information you are doing. “The general prudential rule” This rule is called Rule 2 in the International Rules and says, “In obeying and construing these rules due regard shall be had to all dangers of navigation and collision, and to any special circumstances, which may render a departure from the above rules necessary in order to avoid immediate danger.
✩✰✬ ✬ ✤✤ ✤✲✣ ✪ General information Overtaking If you are passing another vessel, you are the “Give-Way” vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if another vessel is passing you, you should maintain your speed and direction so that the other vessel can steer itself around you.
✩✰✬ ✬ ✤✤ ✤✲✣ ✫ General information This system uses buoys and signs with distinctive shapes and colors to show regulatory or advisory information. These markers are white with black letters and orange boarders. They signify speed zones, restricted areas, danger areas, and general information. Remember, markings may vary by geographic location. Always consult local boating authorities before driving your boat in unfamiliar waters.
✩✰✬ ✬ ✤✤ ✤✲✣ ✬ General information ZMU01708 EMU25540 Fueling instructions EWM00010 WARNING GASOLINE AND ITS VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE! ● Do not smoke when refueling, and keep 9 ● ● ● away from sparks, flames, or other sources of ignition. Stop engine before refueling. Refuel in a well-ventilated area. Refuel portable fuel tanks off the boat. Take care not to spill gasoline.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤✣ General information ● ● ● ● ● dry rags. Do not overfill the fuel tank. Tighten the filler cap securely after refueling. If you should swallow some gasoline, inhale a lot of gasoline vapor, or get gasoline in your eyes, get immediate medical attention. If any gasoline spills onto your skin, immediately wash with soap and water. Change clothing if gasoline spills on it. Touch the fuel nozzle to the filler opening or funnel to help prevent electrostatic sparks.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤✤ General information EMU25711 Battery specifications Minimum cold cranking amps (CCA/ SAE): 512.0 A Minimum marine cranking amps (MCA/ ABYC): 675.0 A Minimum reserve capacity (RC/SAE): 182 minutes NOTE: The engine cannot be started if battery voltage is too low. x 1 2 3 ZMU04607 1. Propeller diameter in inches 2. Propeller pitch in inches 3.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤✥ Basic components EMU25795 Main components NOTE: * May not be exactly as shown; also may not be included as standard equipment on all models. VZ200D, VZ225D, VZ250D, VZ300D 1 12 10 2 11 2 13 14 YAMAHA SPEED Km/h knot mph 9 km mile TRIP TIME set 8 15 16 17 18 BATT mode 7 6 3 5 4 1. Top cowling 2. Top cowling lock lever(s) 3. Trim tab 4. Propeller* 5. Cooling water inlet 6. Anti-cavitation plate 7. Anode 8. Clamp bracket 9. Tilt support lever 10.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤✦ Basic components 6. Throttle 7. Fully open EMU26201 Neutral interlock trigger To shift out of neutral, first pull the neutral interlock trigger up. 1. Power trim and tilt switch 2. Remote control lever 3. Neutral interlock trigger 4. Neutral throttle lever 5. Main switch / choke switch 6. Engine stop lanyard switch 7. Throttle friction adjuster 1.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤✧ Basic components EMU25990 Engine stop lanyard switch 1. Fully open 2. Fully closed EMU25970 The lock plate must be attached to the engine stop switch for the engine to run. The lanyard should be attached to a secure place on the operator’s clothing, or arm or leg. Should the operator fall overboard or leave the helm, the lanyard will pull out the lock plate, stopping ignition to the engine. This will prevent the boat from running away under power.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤ Basic components EMU26141 Power trim and tilt switch on remote control or tiller handle 1. Lanyard 2. Lock plate EMU26090 Main switch The main switch controls the ignition system; its operation is described below. ● “ ” (off) With the main switch in the “ ” (off) position, the electrical circuits are off, and the key can be removed. ” (on) ● “ With the main switch in the “ ” (on) position, the electrical circuits are on, and the key cannot be removed.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤✩ Basic components while the boat is moving could increase the risk of falling overboard and could distract the operator, increasing the risk of collision with another boat or an obstacle. protect the engine from electrochemical corrosion. Never paint the trim tab as it will become ineffective as an anode. UP DN ZMU01862 NOTE: 1. Trim tab 2. Bolt 3. Cap For instructions on using the power trim and tilt switch, see page 36.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤✪ Basic components 1 1 2 2 ZMU01864 ZMU04841 EMU26391 Top cowling lock levers To remove the outboard motor top cowling, pull up the front and rear lock levers. Then lift off the cowling. When the cowling, check to be sure it fits properly in the rubber seal. Then lock the cowling again by moving the levers downward. ECM00550 1. Air intake grille 2.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤✫ Basic components NOTE: 1 The water separator and engine trouble warning indicators only operate when the engine is equipped with the appropriate functions. EMU26540 2 ZMU04577 Oil level indicators (three indicators) The indicators on the gauge show the status of the oil level. For details on how to read the indicators, see page 30. ECM00030 1. Tachometer 2. Warning indicator(s) CAUTION: Do not operate the engine without oil. Serious engine damage will occur.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤✬ Basic components 1 ZMU01867 1. Oil level indicator EMU26581 Overheat warning indicator (digital type) If the engine temperature rises too high, the warning indicator will start to blink. For further information on reading the indicator, see page 22. ECM00050 CAUTION: Do not continue to run the engine if the overheat warning indicator is on. Serious engine damage will occur. 1. Speedometer 2. Fuel gauge 3. Trip meter/clock/voltmeter 4.
✩✰✬ ✬ ✤✤ ✤✲✣ ✥✣ Basic components 3. Selector switch (for fuel sensor) EMU26610 Trim meter This gauge shows the trim angle of your outboard motor. ZMU01869 EMU26650 Hour meter (digital type) ZMU04581 NOTE: This meter shows the number of hours the engine has been run. It can be set to show the total number of hours or the number of hours for the current trip. The display can also be turned on and off.
✩✰✬ ✬ ✤✤ ✤✲✣ ✥✤ Basic components EMU26690 Trip meter This gauge displays the distance the boat has traveled since the gauge was last reset. Press the “ ” (mode) button repeatedly until the indicator on the face of the gauge points to “ ” (trip). To reset the trip meter to zero, press the “ ” (set) and “ ” (mode) buttons at the same time. NOTE: The clock operates on battery power. Disconnecting the battery will stop the clock. Reset the clock after connecting the battery.
✩✰✬ ✬ ✤✤ ✤✲✣ ✥✥ Basic components vice has activated. For charging the battery, consult your Yamaha dealer. ZMU01745 EMU26720 Fuel warning indicator If the fuel level decreases to one segment, the fuel level warning segment will begin to blink. 1. Low battery indicator EMU26801 ECM00880 CAUTION: Do not continue to operate the engine with full throttle if a warning device has activated. Get back to the port within trolling engine speed.
✩✰✬ ✬ ✤✤ ✤✲✣ ✥✦ Basic components ZMU02373 ZMU01757 EMU26843 Oil level warning and oil filter clogging warning ZMU04766 ● The buzzer will sound (if equipped on the tiller handle, remote control box, or main switch panel). Oil injection models This engine has an oil level warning system. If the oil level falls below the lower limit, the warning system will activate. Activation of warning device ● Engine speed will automatically decrease to about 2000 r/min.
✩✰✬ ✬ ✤✤ ✤✲✣ ✥✧ Basic components ● The buzzer will sound. 1 ZMU01952 ZMU03025 If the warning system has been activated, stop the engine and check for the cause. 1. Oil filter NOTE: The warning for oil filter clogging is similar to the warnings for low oil level and overheating. To make troubleshooting easier, check for engine overheating first, then oil level, and finally oil filter clogging. 1 ZMU01872 1.
✩✰✬ ✬ ✤✤ ✤✲✣ ✥ Operation EMU26901 Installation ECM00110 CAUTION: Incorrect engine height or obstructions to smooth water flow (such as the design or condition of the boat, or accessories such as transom ladders or depth finder transducers) can create airborne water spray while the boat is cruising. Severe engine damage may result if the motor is operated continuously in the presence of airborne water spray.
✩✰✬ ✬ ✤✤ ✤✲✣ ✥✩ Operation motor greatly affects the water resistance. If the mounting height is too high, cavitation tends to occur, thus reducing the propulsion and causing the engine to overheat. If the mounting height is too low, the water resistance will increase and thereby reduce engine efficiency. Mount the outboard motor so that the anti-cavitation plate is about 130 mm (5 in.) above the bottom of the boat.
✩✰✬ ✬ ✤✤ ✤✲✣ ✥✪ Operation 2. Next 50 minutes: Do not exceed half throttle (approximately 3000 r/min). Vary engine speed occasionally. If you have an easy-planing boat, accelerate at full throttle onto plane, then immediately reduce the throttle to 3000 r/min or less. Second hour: Accelerate at full throttle onto plane, then reduce engine speed to three-quarter throttle (approximately 4000 r/min). Vary engine speed occasionally.
✩✰✬ ✬ ✤✤ ✤✲✣ ✥✫ Operation ● 2. when starting or during operation. Keep hands, hair, and clothes away from the flywheel and other rotating parts while the engine is running. Watch for oil flowing through the oil feed pipes. After any air in the oil lines has been expelled, the oil injection system should supply oil normally. If no oil is flowing after 10 minutes of idling, consult your Yamaha dealer.
✩✰✬ ✬ ✤✤ ✤✲✣ ✥✬ Operation While many additives available may reduce deposits, Yamaha recommends the use of Ring Free Fuel Additive, available from your Yamaha dealer. Ring Free Fuel Additive has repeatedly proven its ability to clean combustion deposits from inside the engine, notably the critical piston-ring-land area, and fuel system components. Follow product labeling for use instructions. cate the amount of additional oil that can be added to the tank.
✩✰✬ ✬ ✤✤ ✤✲✣ ✦✣ Operation EMU27321 Oil level indicator operation The various functions of the oil level system are as follows: EMU27381 Oil level indicator Electric start models Oil level warning indicator (digital tachometer) Oil level warning indicator (analog tachometer) Engine oil tank Remote oil tank more than 300 more than cm3 Green (0.32 US qt, 0.26 Imp qt) more than 300 Yellow Red–Yellow– Green cm3 (0.32 US qt, 0.26 Imp qt) 300 cm3 (0.32 US qt, 0.
✩✰✬ ✬ ✤✤ ✤✲✣ ✦✤ Operation EMU27450 Operating engine EMU27480 Feeding fuel EWM00420 WARNING ● ● ● Before starting the engine, make sure that the boat is tightly moored and that you can steer clear of any obstructions. Be sure there are no swimmers in the water near you. When the air vent screw is loosened, gasoline vapor will be released. Gasoline is highly flammable, and its vapors are flammable and explosive.
✩✰✬ ✬ ✤✤ ✤✲✣ ✦✥ Operation ● that could tear loose. Do not route the lanyard where it could become entangled, preventing it from functioning. Avoid accidentally pulling the lanyard during normal operation. Loss of engine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward. (on).
✩✰✬ ✬ ✤✤ ✤✲✣ ✦✦ Operation of the hole at all times while the engine is running, overheating and serious damage could occur. Stop the engine and check whether the cooling water inlet on the lower case or the cooling water pilot hole is blocked. Consult your Yamaha dealer if the problem cannot be located and corrected. 1. Pull up the neutral interlock trigger (if equipped) and move the remote control lever quickly and firmly from neutral to forward.
✩✰✬ ✬ ✤✤ ✤✲✣ ✦✧ Operation EMU27861 Trimming outboard motor The trim angle of the outboard motor helps determine the position of the bow of the boat in the water. Correct trim angle will help improve performance and fuel economy while reducing strain on the engine. Correct trim angle depends upon the combination of boat, engine, and propeller. Correct trim is also affected by variables such as the load in the boat, sea conditions, and running speed.
✩✰✬ ✬ ✤✤ ✤✲✣ ✦ Operation Adjust the outboard motor trim angle using the power trim and tilt switch. 1. Power trim and tilt switch UP 1 1 ZMU01983 DN 1. Trim operating angle EMU27881 Adjusting trim angle ZMU01944 Power trim and tilt models EWM00750 1. Power trim and tilt switch WARNING ● ● ● Be sure all people are clear of the outboard motor when adjusting the tilt angle, also be careful not to pinch any body parts between the drive unit and clamp bracket.
✩✰✬ ✬ ✤✤ ✤✲✣ ✦✩ Operation results in less drag, greater stability and efficiency. This is generally when the keel line of the boat is up about 3 to 5 degrees. With the bow up, the boat may have a greater tendency to steer to one side or the other. Compensate for this as you steer. The trim tab can also be adjusted to help offset this effect. When the bow of the boat is down, it is easier to accelerate from a standing start onto plane.
✩✰✬ ✬ ✤✤ ✤✲✣ ✦✪ Operation bracket. EWM00250 WARNING Leaking fuel is a fire hazard. If there is a fuel joint on the outboard motor, disconnect the fuel line or close the fuel cock if the engine will be tilted for more than a few minutes. Otherwise fuel may leak. ECM00241 CAUTION: ● ● Before tilting the outboard motor, stop the engine by following the procedure on page 34. Never tilt the outboard motor while the engine is running. Severe damage from overheating can result.
✩✰✬ ✬ ✤✤ ✤✲✣ ✦✫ Operation sure. 5. Models equipped with trim rods: Once the outboard motor is supported with the tilt support lever, press the power trim and tilt switch “ ” (down) to retract the trim rods. ECM00250 CAUTION: Be sure to retract the trim rods completely during mooring. This protects the rods from marine growth and corrosion which could damage the power trim and tilt mechanism. ZMU01885 3.
✩✰✬ ✬ ✤✤ ✤✲✣ ✦✬ Operation to allow operation in shallow water. EWM00660 WARNING ● ● UP Place the gear shift in neutral before setting up for shallow water cruising. Return the outboard motor to its normal position as soon as the boat is back in deeper water. ECM00260 UP DN ZMU01935 CAUTION: Do not tilt the outboard motor up so that the cooling water inlet on the lower unit is above the surface of the water when setting up for and cruising in shallow water.
✩✰✬ ✬ ✤✤ ✤✲✣ ✧✣ Maintenance EMU28216 Specifications Dimension: Overall length: 906 mm (35.7 in) Overall width: 568 mm (22.4 in) Overall height L: 1714 mm (67.5 in) Transom height L: 493 mm (19.4 in) Weight (without propeller) L: 245.0 kg (540 lb) Performance: Full throttle operating range: 4500–5500 r/min Maximum output: VZ200TR 147.1 kW@5000 r/min (200 HP@5000 r/min) VZ225TR 165.5 kW@5000 r/min (225 HP@5000 r/min) VZ250TR 183.9 kW@5000 r/min (250 HP@5000 r/min) VZ300TR 220.
✩✰✬ ✬ ✤✤ ✤✲✣ ✧✤ Maintenance Gear oil quantity: 1050.0 cm3 (35.50 US oz) (37.03 Imp.oz) Tightening torque for engine: Spark plug: 25.0 Nm (18.4 ft-lb) (2.55 kgf-m) Propeller nut: 54.0 Nm (39.8 ft-lb) (5.51 kgf-m) EMU28222 Transporting and storing outboard motor EWM00690 WARNING ● ● ● Leaking fuel is a fire hazard. When transporting and storing the outboard motor, close the air vent screw and fuel cock to prevent fuel from leaking.
✩✰✬ ✬ ✤✤ ✤✲✣ ✧✥ Maintenance other qualified mechanic if the fuel system is to be drained instead. 3. 4. prevent the cooling system from clogging up with salt, sand, or dirt. In addition, fogging/lubricating of the engine is mandatory to prevent excessive engine damage due to rust. Perform the flushing and fogging at the same time. Remove the top cowling and propeller. Unscrew the garden hose connector from the fitting on the bottom cowling.
✩✰✬ ✬ ✤✤ ✤✲✣ ✧✦ Maintenance 4. ence of water which indicates a leaky seal. Seal replacement should be performed by an authorized Yamaha dealer prior to use. Grease all grease fittings. For further details, see page 48. EMU30261 Cleaning and anticorrosion measures 1. 2. Wash down the exterior of the outboard motor with fresh water and dry off completely. Spray the outboard motor exterior with “Yamaha Silicone Protectant” (Part No. LUB-SILCNE-13-00).
✩✰✬ ✬ ✤✤ ✤✲✣ ✧✧ Maintenance 1. After shutting off the engine, unscrew the garden hose connector from the fitting on the bottom cowling. 1 2 3 loose on the bottom cowling fitting or let the hose hang free during normal operation. Water will leak out of the connector instead of cooling the engine, which can cause serious overheating. Be sure the connector is tightened securely on the fitting after flushing the engine.
✩✰✬ ✬ ✤✤ ✤✲✣ ✧ Maintenance EMU28483 Periodic maintenance EWM01070 WARNING Be sure to turn off the engine when you perform maintenance unless otherwise specified. If you or the owner is not familiar with machine servicing, this work should be done by your Yamaha dealer or other qualified mechanic. Maintenance, replacement, or repair of the emission control devices and systems may be performed by any marine engine repair establishment or individual.
✩✰✬ ✬ ✤✤ ✤✲✣ ✧✩ Maintenance EMU28521 Maintenance chart Frequency of maintenance operations may be adjusted according to the operating conditions, but the following table gives general guidelines. Refer to the sections in this chapter for explanations of each owner-specific action. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer.
✩✰✬ ✬ ✤✤ ✤✲✣ ✧✪ Maintenance Initial Item Actions High pressure fuel pump oil level Inspection / filling Oil pump Inspection / adjustment Oil tank water drain Inspection / cleaning Spark plug(s) Cleaning / adjustment / replacement 10 hours (1 month) Every 50 hours (3 months) 100 hours (6 months) 200 hours (1 year) NOTE: When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use.
✩✰✬ ✬ ✤✤ ✤✲✣ ✧✫ Maintenance EMU28931 Greasing Yamaha marine grease (Water resistant grease) VZ200D, VZ225D, VZ250D, VZ300D ZMU01986 EMU28951 Cleaning and adjusting spark plug sparks, which could lead to explosion or fire. EWM00560 WARNING When removing or installing a spark plug, be careful not to damage the insulator. A damaged insulator could allow external The spark plug is an important engine component and is easy to inspect.
✩✰✬ ✬ ✤✤ ✤✲✣ ✧✬ Maintenance ple, if the center electrode porcelain is very white, this could indicate an intake air leak or carburetion problem in that cylinder. Do not attempt to diagnose any problems yourself. Instead, take the outboard motor to a Yamaha dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.
✩✰✬ ✬ ✤✤ ✤✲✣ ✣ Maintenance ● ● ● Fuel line joint leakage Fuel line cracks or other damage Fuel connector leakage EMU28980 Inspecting fuel filter EWM00310 WARNING ZMU01853 Gasoline is highly flammable, and its vapors are flammable and explosive. ● If you have any question about properly doing this procedure, consult your Yamaha dealer. ● Do not perform this procedure on a hot or running engine. Allow the engine to cool. ● There will be fuel in the fuel filter.
✩✰✬ ✬ ✤✤ ✤✲✣ ✤ Maintenance EMU29040 2. Filter cup ring nut 2. 3. Inspecting idling speed Remove the filter cup, catching any spilled fuel in a rag. Remove the filter element, and inspect it and the O-ring to make sure they are in good condition. Replace them if necessary. If any water is found in the fuel, the Yamaha portable fuel tank or other fuel tanks should be checked and cleaned.
✩✰✬ ✬ ✤✤ ✤✲✣ ✥ Maintenance or other qualified mechanic. 2. EMU29120 Exhaust leakage Verify whether the idle speed is set to specification. For idle speed specifications, see page 40. EMU29050 Start the engine and check that no exhaust leaks from the joints between the exhaust cover, cylinder head, and body cylinder. EMU29130 Checking water in engine oil tank Water leakage Oil injection models There is a water trap at the bottom of the engine oil tank.
✩✰✬ ✬ ✤✤ ✤✲✣ ✦ Maintenance 3. Trim rods 4. 5. 6. Use the tilt support lever to lock the motor in the up position. Operate the tilt down switch briefly so the motor is supported by the tilt support lever. Check that the tilt rod and trim rods are free of corrosion or other flaws. Activate the tilt-down switch until the trim rods have retracted completely into the cylinders. ● the main switch to “ ” (off) and remove the key, and remove the lanyard from the engine stop switch.
✩✰✬ ✬ ✤✤ ✤✲✣ ✧ Maintenance 3. Remove the propeller and thrust washer. EMU29230 Installing the propeller ECM00340 CAUTION: ● ● Check the propeller shaft oil seal for damage. ● NOTE: If the shear pin equipped: it is designed to break if the propeller hits a hard underwater obstacle to help protect the propeller and drive mechanism. The propeller will then spin freely on the shaft. If this happens, the shear pin must be replaced. EMU29193 2. 2. 3.
✩✰✬ ✬ ✤✤ ✤✲✣ Maintenance align it with the hole. 5. EMU29291 ECM00710 Changing gear oil CAUTION: EWM00800 WARNING ● ● Be sure the outboard motor is securely fastened to the transom or a stable stand. You could be severely injured if the outboard motor falls on you. Never get under the lower unit while it is tilted, even when the tilt support lever or knob is locked. Severe injury could occur if the outboard motor accidentally falls. 1. 2. 3. 4.
✩✰✬ ✬ ✤✤ ✤✲✣ ✩ Maintenance EMU29312 EMU29320 Inspecting and replacing anode(s) Checking battery (for electric start models) Yamaha outboard motors are protected from corrosion by sacrificial anodes. Inspect the external anodes periodically. Remove scales from the surfaces of the anodes. Consult a Yamaha dealer for replacement of external anodes. ECM00720 CAUTION: Do not paint anodes, as this would render them ineffective.
✩✰✬ ✬ ✤✤ ✤✲✣ ✪ Maintenance ● deteriorate. Ordinary tap water contains minerals harmful to a battery, and should not be used for topping up. 1. Check the electrolyte level at least once a month. Fill to the manufacturer’s recommended level when necessary. Top up only with distilled water (or pure deionized water suitable to use in batteries). tion in the boat. Install a fully charged battery in the holder. ECM01121 CAUTION: ● ● ● ● 2. 3.
✩✰✬ ✬ ✤✤ ✤✲✣ ✫ Maintenance NOTE: If a battery selector switch is desired, consult your Yamaha dealer about correct wiring. EMU29370 Disconnecting the battery Disconnect the BLACK cable from the NEGATIVE (-) terminal first. Then disconnect the RED cable from the POSITIVE (+) terminal. EMU29390 ZMU04980 2. Connect the accessory battery coupler to the coupler of the accessory battery lead (option).
✩✰✬ ✬ ✤✤ ✤✲✣ ✬ Maintenance ZMU01943 59
✩✰✬ ✬ ✤✤ ✤✲✣ ✩✣ Trouble Recovery EMU29422 Troubleshooting A problem in the fuel, compression, or ignition systems can cause poor starting, loss of power, or other problems. This section describes basic checks and possible remedies, and covers all Yamaha outboard motors. Therefore some items may not apply to your model. If your outboard motor requires repair, bring it to your Yamaha dealer. If the engine trouble warning indicator is flashing, consult your Yamaha dealer.
✩✰✬ ✬ ✤✤ ✤✲✣ ✩✤ Trouble Recovery Q. Is fuel system obstructed? A. Check for pinched or kinked fuel line or other obstructions in fuel system. Q. Is fuel contaminated or stale? A. Fill tank with clean, fresh fuel. Q. Is fuel filter clogged? A. Clean or replace filter. Q. Have ignition parts failed? A. Have serviced by a Yamaha dealer. Q. Has warning system activated? A. Find and correct cause of warning. Q. Is spark plug gap incorrect? A. Inspect and adjust as specified. Q.
✩✰✬ ✬ ✤✤ ✤✲✣ ✩✥ Trouble Recovery A. Have serviced by a Yamaha dealer. Q. Is load on boat improperly distributed? A. Distribute load to place boat on an even plane. Q. Are weeds or other foreign matter tangled on gear housing? A. Remove foreign matter and clean lower unit. Q. Is water pump or thermostat faulty? A. Have serviced by a Yamaha dealer. Q. Is fuel system obstructed? A. Check for pinched or kinked fuel line or other obstructions in fuel system. Q.
✩✰✬ ✬ ✤✤ ✤✲✣ ✩✦ Trouble Recovery board motor unsafe to operate. Q. Is heat range of spark plug incorrect? A. Inspect spark plug and replace it with recommended type. If the outboard motor hits an object in the water, follow the procedure below. Q. Is high pressure fuel pump drive belt broken? A. Have serviced by a Yamaha dealer. Q. Is engine not responding properly to shift lever position? A. Have serviced by a Yamaha dealer. Engine vibrates excessively. Q.
✩✰✬ ✬ ✤✤ ✤✲✣ ✩✧ Trouble Recovery 2 5 3 3 4 1 1 4 3 ZMU02403 ZMU01903 1. Manual valve screw 1. Electrical cover 2. Fuse holder 3. Fuse (20A, 30A, 100A) 4. Spare fuse (20A, 30A, 100A) 5. Fuse puller 2. Put the engine in the desired position, then tighten the manual valve screw by turning it clockwise.
✩✰✬ ✬ ✤✤ ✤✲✣ ✩ Trouble Recovery 2. Turn on the main switch. ON OFF 5. This resets the warning system to normal operation. The yellow segment will continue to be displayed on the oil level indicator. Start the engine and return to the nearest port for more oil. NOTE: ● ● ZMU01880 3. Lift the emergency switch to pump reserve oil into the engine oil tank from the remote oil tank. The maximum reserve oil capacity is 1500 cm3 (1.6 US qt, 1.31 Imp qt).
✩✰✬ ✬ ✤✤ ✤✲✣ ✩✩ Trouble Recovery ZMU01910 3. 4. Drain the fuel from the vapor separator, fuel filter, and fuel line. Spray “Fogging Oil” or supply engine oil through the intake manifold and spark plug holes while rotating the flywheel manually. ZMU01911 5. Take the outboard motor to a Yamaha dealer as soon as possible. ECM00400 CAUTION: Do not attempt to run the outboard motor until it has been completely inspected.
✩✰✬ ✬ ✤✤ ✤✲✣ ✩✪ Consumer information EMU29811 Important warranty information for U.S.A.
✩✰✬ ✬ ✤✤ ✤✲✣ ✩✫ Consumer information 68
✩✰✬ ✬ ✤✤ ✤✲✣ ✩✬ Consumer information EMU29820 YAMAHA MOTOR CORPORATION, U.S.A.
✩✰✬ ✬ ✤✤ ✤✲✣ ✪✣ Consumer information 70
✩✰✬ ✬ ✤✤ ✤✲✣ ✪✤ Consumer information 71
✩✰✬ ✬ ✤✤ ✤✲✣ ✪✥ Consumer information EMU29840 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE U.S.A.
6C9-9-11 Hyoshi 4/2/04 10:09 PM Page 1 VZ200D VZ225D VZ250D VZ300D OWNER’S MANUAL Printed in Japan April 2004–0.6 × 1 ! Printed on recycled paper U.S.A.
Warranty card 2/27/02 11:47 AM Page 1 OUTBOARD MOTOR WARRANTY REGISTRATION ENREGISTREMENT DE LA GARANTIE DU MOTEUR HORS-BORD Please complete and mail this card. This information is necessary to accurately register your unit for warranty. Veuillez signer ci-dessous pour attester que le montage et l’inspection ont été faits dans le respect des directives d’inspection et que la marche à suivre pour la garantie et l’entretien a été expliquée à l’acheteur au détail.
Warranty card 2/27/02 11:47 AM Page 2 PLACE POSTAGE HERE ATTN: WARRANTY DEPARTMENT
